Product Description
Quick Details
| Applicable Industries:
Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Construction works , Energy & Mining, Other |
Customized support:
OEM, ODM |
| Part name :HTD3M 5M 8M pilot bore timing belt pulley | Surface treatment: Blackened/blue |
| Material: C45 | Brand Name:REACHJY |
| Application:power transmission | Inspection: 100% |
| Certification:ISO | Place of Origin:ZheJiang , China |
Brief Introduction:
1. Started in 1993, become REACH joint-venture factory in 2008, start export business in 2571, developed countries are the main market; National high-tech enterprise, “Specialized, fined, peculiar and innovative” enterprise of ZheJiang ; enterprise technology center of ZheJiang Province.
2. Located in ZheJiang , Southwest China, spHangZhou an area of 60,000 square meters, 1km away from highway.
3. Approximately 380 employees, owns over 600 CNC machines, permanent property around $20 million.
4. 7 production lines, including timing belt pulleys, gears, locking devices, couplings, surface treatment, and flange riveting.
5. Main products are critical and high-precision Power Transmission components, control system and equipments including locking devices(motor locking devices for new energy automobile), timing belt pulleys, gears(high-precision pulleys for robot), high precision couplings, torque limiter, wind power products and other OEM parts.
6. Dedicated to be a international, professional supplier of power transmission components for medium-to-high clients; quality comes first and always satisfy the customers.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO |
|---|---|
| Pulley Sizes: | Htd3m/5m/8m |
| Manufacturing Process: | Machine |
| Material: | C45 |
| Surface Treatment: | Blackened/Blue |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can you provide examples of products or equipment that incorporate injection molded parts?
Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:
1. Electronics and Consumer Devices:
– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.
– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.
– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.
– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.
2. Automotive Industry:
– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.
– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.
– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.
3. Medical and Healthcare:
– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.
– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.
– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.
4. Packaging Industry:
– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.
– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.
– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.
5. Toys and Games:
– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.
6. Industrial Equipment and Tools:
– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.
– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.
– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.
These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.
How do innovations and advancements in injection molding technology influence part design and production?
Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:
Design Freedom:
Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.
Improved Precision and Accuracy:
Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.
Material Advancements:
The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.
Process Efficiency:
Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.
Overmolding and Multi-Material Molding:
Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.
Additive Manufacturing Integration:
The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.
Sustainability and Eco-Friendly Solutions:
Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.
Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.
What industries and applications commonly utilize injection molded parts?
Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:
1. Automotive Industry:
The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.
2. Consumer Electronics:
Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.
3. Medical and Healthcare:
The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.
4. Packaging and Containers:
Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.
5. Aerospace and Defense:
The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.
6. Industrial Equipment:
Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.
7. Furniture and Appliances:
The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.
8. Toys and Recreational Products:
Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.
9. Electrical and Electronics:
Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.
10. Plumbing and Pipe Fittings:
The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.
In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.
editor by CX 2023-12-27
Standard price made in China – replacement parts – in Baixada Santista Brazil and High Quality T2.5 Power Transmission Industrial Timing Belt Pulleys with top quality
We – EPG Team the greatest gearbox & motors , torque limiter couplings and gears manufacturing unit in China with 5 different branches. For much more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
Normal and High High quality T2.5 Energy Transmission Industrial Timing Belt Pulleys
T variety Timing pulleys
one.Good resistant efficiency.
two.Tiny extending charge.
three.Substantial power
4.Sturdy uder oil,warmth and zone.
5.Anti growing older
six.Great anti-crac ept functionality.
seven.Classification:automotive timing belt, automotive synchronous belt, industrial synchronous belt.
Functions
1. Teeth Sort: MXL, XL, L, H, XH, XXH, XXL, SL9, SL, HTD:3M, 5M, 8M, 14M, 20M and so forth.
two. Metric program: T-type collection (T2.5, T5, T10, T20)
3. HTD variety (3M,5M,8M, 14M)
4. Stpd/Sts kind(S2M, S3M, S4.5M, S5M, S8M, S14M)
5. British system: MXL, XL, L, H, X
6. Substance: 1045 carbon metal, Alumnium Alloy, Stainless Steel, Cast Iron,Copper,Brass and so on
7. Floor treatment method: black, anodize, zink-plating, phosphating
eight. Tolerance: as to customers necessity
nine. OEM/ODM service.
OUR Support:
1) Competitive price and great high quality
two) Employed for transmission techniques.
3) Excellent efficiency, lengthy utilizing lifestyle
4) Could be developed according to your drawings or info sheet
five) Pakaging:stick to the customers’ requirements or as our common package deal
six) Manufacturer title: for each every customer’s necessity.
7) Flexible bare minimum buy amount
8) Sample can be supplied
MAIN PRODUCTS:
one) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate
2) Forging, Casting, Stampling Part
3) V Belt Pulley and Taper Lock Bush Sprocket, Idler and Plate WheelSpur Gear, Bevel Gear, Rack
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.
five) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits
seven) Timing Belt: including Rubber and PU timing belts for industrial
eight) Other customized Machining Parts according to drawings (OEM).
Organization Information
ZheJiang EPT Equipment Co., Ltd. specializes in production Mechanical Power Transmission Goods.
We EPT is the division/department of SCMC Group, which is a wholly condition-owned company, set up in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical workers, our FTY have strong capability for design and method design, and much more than
70 workers and double shift eveyday.
-Large good quality of different materials buy and stock in warhouse which ensure the reduced expense for the content and production in
time.
-Strick top quality control are apply in the total prodution. we have incoming inspection,method inspection and last generation
inspection which can guarantee the best of the merchandise quality.
-fourteen several years of machining expertise. Long time cooperate with the Global Purchaser, make us easy to recognize the csutomer and handle the export.
MIGHTY’s merchandise are mainly exported to Europe, The us and the Center East market. With the leading-ran ept administration, specialist specialized help and abundant export knowledge, EPT has set up lasting and secure enterprise partnership with several planet famous organizations and has obtained great popularity from throughout the world customers in international revenue.
FAQ
Q: Are you ept firm or maker ?
A: We are manufacturing facility.
Q: How long is your delivery time?
A: Normally it is 5-ten days if the merchandise are in inventory. or it is fifteen-20 days if the goods are not in inventory, it is in accordance to
amount.
Q: Do you supply samples ? is it cost-free or added ?
A: Of course, we could supply the sample for totally free demand but do not shell out the expense of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, thirty% T/T in ept ,stability just before shippment
The use of first gear manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating prFriction-disc torque limiters use friction get in touch with amongst mating discs to transmit electricity — and perform considerably like friction-disc clutches in that overloads lead to slipping in between the discs. Friction-disc torque limiters excel in purposes demanding continuous operating and moderate adherence to a secure-torque setting for security. When mounted on to motor-driven machines, these torque limiters allow axes to power by way of partial jams utilizing motor inertia to carry on software of torque. That helps prevent nuisance stops in the course of momentary load boosts … though during real overloads and inertial shock loading, the torque limiter slips constantly to defend the program from injury.oduct use and compatibility. Our business and the outlined replacement components contained herein are not sponsored, authorized, or created by the OEM.
Power shop made in China – replacement parts – in Austin United States Transmission Parts Timing Belt Pulleys with top quality
We – EPG Group the greatest gearbox & motors , torque limiter couplings and gears factory in China with 5 diverse branches. For a lot more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
EPT specializes in power transmission elements.
one. Keyless Loc ept Devices,
two. Timing Belt Pulleys,
three. Nylon Sleeve Couplings,
four. Jaw Couplings,
five. Shaft Collars Correcting Collar,
six. Spur Gears and other elements,
seven. Torque Limiters,
8. Mechanical Parts made-to-order
· Ubet Keyless Loc ept Gadgets are employed in rotating equipment, making clamping pressure among surface area of loc ept unit and shaft to generate adjustable and releasable mechanical link, so as to clamp gears, pulleys andSimply set, these products shield rotating elements from the threat of mechanical overload. Clutches, brakes, and Torque Limiters all fall beneath this classification. Torque Limiters, specifically, perform by slipping in the course of torque overload to avert pushed factors from encountering abnormal torque hundreds. If a torque overload occurs, the Torque Limiter is ready to protect vital products by disconnecting the driving shaft from the pushed elements. other parts to a shaft without threads or keys
Supplies of Ubet Loc ept Gadget are obtainable in:
Carbon Steel S45C, C45E, 1045, 40Cr, 42CrMo4V
Stainless Steel AISI431, AISI304
· EPT Timing Belt Pulleys and Toothed Bars/ Timing Bars.
Regular and non-standard pulleys according to drawings are offered.
Materials of Ubet Timing Belt Pulleys are obtainable in:
AlCuMgPb 6061 6082 Aluminum Timing Pulley
C45E 1045 S45C Carbon Metal Timing Pulley
GG25 HT250 Solid Iron Timing Pulley
SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
Other substance on desire, this kind of as cooper, bronze and plastic
· Ubet Jaw couplings are designed as three piece mixture, like two hubs and 1 elastomer manufactured of polyurethane. The curved jaw suits on to the spider, which minimizes shock to the motor and other sensitive tools.
Material: Alluminum for size below 42
Steel for size more than 42
Finish: Organic or Anodizing
Dimensions Variety: 19 to seventy five
Completed bore: in accordance to ISO suit H7
Keyway width: according to DIN 6885/1
The Tolerance of keyway is Js9
| Method | Equipment | Precision Diploma | Machining variety |
| Blank Making | Resin bonded sand creation lineVertical parting flaskless molding line,146 opening production lineElectric furnace Furnace cupola Guillotine shear,Punching equipment Forge rolling equipment Precision die forging machine | precision solid precision forging precision molding | All sorts of casting and forging components |
| Heat Remedy | Vertical furnace Speckled furnaceHigh frequency quenching furnace | Substance hardness transformation≤HRC1 | Hardening and Tempering Quenching High frequency quenching Carburizing and quenching |
| Machining | Exact NC machine | Dimesion tolerance 6 diploma Roughness Ra0.8 Roundness,straightness and concentricity accuracy≤0.01mm | interior hole≥5mm, outdoors diameter ≤800mm |
| Grinding machining | NC excircle grinding machine Surface grinding device | Dimesion precision 5 diploma Roughness Ra0.4 | Outdoors diameter 3mm to 320mm |
| Enamel-profile Producing | NC equipment hobbing maching gear slotting machine | Roughness Ra1.6 Concentricity .05 | Optimum module M=ten, OD≤1800mm |
| Hobbing and drilling | CNC machinedrilling machineNC milling equipment | Hole dimesion tolerance 6 diploma positioning accuracy .05 | Workbench leghth 1650mm width 852mm minimum diameter 1mm |
| Other Machining | Hydraulic broaching device sawing device punching equipment lather labeling device | keyway tolerance 7 diploma symmetry degree .05 | spline straight keyway spline keyway |
| Surface Treatment | sharpening machine plating manufacturing line spray-portray linecoating lineoxidizing line phosphating line | In accordance with European common RoHS. | Surface sprucing Cr6+totally free zinc plating,Nickle tough chromium Ornamental chrome platingNicklePaiting phosphating AnodizingblackeningDacrotized |
The use of unique tools manufacturer’s (OEM) component figures or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our organization and the listed replacement components contained herein are not sponsored, authorized, or created by the OEM.