Product Description
Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch shaft for Agricultural Machines China Manufacturer OEM / ODM
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Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Flexible Shaft |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Can you provide examples of products or equipment that incorporate injection molded parts?
Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:
1. Electronics and Consumer Devices:
– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.
– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.
– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.
– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.
2. Automotive Industry:
– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.
– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.
– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.
3. Medical and Healthcare:
– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.
– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.
– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.
4. Packaging Industry:
– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.
– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.
– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.
5. Toys and Games:
– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.
6. Industrial Equipment and Tools:
– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.
– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.
– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.
These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.
Are there specific considerations for choosing injection molded parts in applications with varying environmental conditions or industry standards?
Yes, there are specific considerations to keep in mind when choosing injection molded parts for applications with varying environmental conditions or industry standards. These factors play a crucial role in ensuring that the selected parts can withstand the specific operating conditions and meet the required standards. Here’s a detailed explanation of the considerations for choosing injection molded parts in such applications:
1. Material Selection:
The choice of material for injection molded parts is crucial when considering varying environmental conditions or industry standards. Different materials offer varying levels of resistance to factors such as temperature extremes, UV exposure, chemicals, moisture, or mechanical stress. Understanding the specific environmental conditions and industry requirements is essential in selecting a material that can withstand these conditions while meeting the necessary standards for performance, durability, and safety.
2. Temperature Resistance:
In applications with extreme temperature variations, it is important to choose injection molded parts that can withstand the specific temperature range. Some materials, such as engineering thermoplastics, exhibit excellent high-temperature resistance, while others may be more suitable for low-temperature environments. Consideration should also be given to the potential for thermal expansion or contraction, as it can affect the dimensional stability and overall performance of the parts.
3. Chemical Resistance:
In industries where exposure to chemicals is common, it is critical to select injection molded parts that can resist chemical attack and degradation. Different materials have varying levels of chemical resistance, and it is important to choose a material that is compatible with the specific chemicals present in the application environment. Consideration should also be given to factors such as prolonged exposure, concentration, and frequency of contact with chemicals.
4. UV Stability:
For applications exposed to outdoor environments or intense UV radiation, selecting injection molded parts with UV stability is essential. UV radiation can cause material degradation, discoloration, or loss of mechanical properties over time. Materials with UV stabilizers or additives can provide enhanced resistance to UV radiation, ensuring the longevity and performance of the parts in outdoor or UV-exposed applications.
5. Mechanical Strength and Impact Resistance:
In applications where mechanical stress or impact resistance is critical, choosing injection molded parts with the appropriate mechanical properties is important. Materials with high tensile strength, impact resistance, or toughness can ensure that the parts can withstand the required loads, vibrations, or impacts without failure. Consideration should also be given to factors such as fatigue resistance, abrasion resistance, or flexibility, depending on the specific application requirements.
6. Compliance with Industry Standards:
When selecting injection molded parts for applications governed by industry standards or regulations, it is essential to ensure that the chosen parts comply with the required standards. This includes standards for dimensions, tolerances, safety, flammability, electrical properties, or specific performance criteria. Choosing parts that are certified or tested to meet the relevant industry standards helps ensure compliance and reliability in the intended application.
7. Environmental Considerations:
In today’s environmentally conscious landscape, considering the sustainability and environmental impact of injection molded parts is increasingly important. Choosing materials that are recyclable or biodegradable can align with sustainability goals. Additionally, evaluating factors such as energy consumption during manufacturing, waste reduction, or the use of environmentally friendly manufacturing processes can contribute to environmentally responsible choices.
8. Customization and Design Flexibility:
Lastly, the design flexibility and customization options offered by injection molded parts can be advantageous in meeting specific environmental or industry requirements. Injection molding allows for intricate designs, complex geometries, and the incorporation of features such as gaskets, seals, or mounting points. Customization options for color, texture, or surface finish can also be considered to meet specific branding or aesthetic requirements.
Considering these specific considerations when choosing injection molded parts for applications with varying environmental conditions or industry standards ensures that the selected parts are well-suited for their intended use, providing optimal performance, durability, and compliance with the required standards.
Can you explain the advantages of using injection molding for producing parts?
Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:
1. High Precision and Complexity:
Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.
2. Cost-Effective Mass Production:
Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.
3. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.
4. Strength and Durability:
Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.
5. Minimal Post-Processing:
Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.
6. Design Flexibility:
Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.
7. Rapid Prototyping:
Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.
8. Environmental Considerations:
Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.
In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.
editor by CX 2023-12-28
China high quality Friction Torque Limiter for Agricultural Machines – Ffv1 Series
Product Description
Product Description
The torque limiter is activated when the setting torque exceeds the calibration torque. During the torque CHINAMFG limiting phase,the clutch continues to transmit power. The clutch is useful as a safety device tp protect against load peaks and to start machines with high rotational inertia. It is recommended to ensure that the setting value is correct to avoid excessive heating of the friction discs (insufficient setting) or clutch seizing (excessive seting).
I will attach the details of safety devices for your reference. We’ve already have Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and Overrunning clutch (RAS) For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
Type: | Friction Torque Limiter |
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Usage: | Pto Shaft |
Material: | 45cr Steel |
Power Source: | Pto Shaft |
Weight: | 7-13kg |
After-sales Service: | Online Support |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Can injection molded parts be customized or modified to meet unique industrial needs?
Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:
Design Customization:
The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.
Material Selection:
The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.
Surface Finishes:
The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.
Color and Appearance:
Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.
Secondary Operations:
Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.
Tooling Modifications:
If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.
Prototyping and Iterative Development:
Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.
Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.
How do injection molded parts enhance the overall efficiency and functionality of products and equipment?
Injection molded parts play a crucial role in enhancing the overall efficiency and functionality of products and equipment. They offer numerous advantages that make them a preferred choice in various industries. Here’s a detailed explanation of how injection molded parts contribute to improved efficiency and functionality:
1. Design Flexibility:
Injection molding allows for intricate and complex part designs that can be customized to meet specific requirements. The flexibility in design enables the integration of multiple features, such as undercuts, threads, hinges, and snap fits, into a single molded part. This versatility enhances the functionality of the product or equipment by enabling the creation of parts that are precisely tailored to their intended purpose.
2. High Precision and Reproducibility:
Injection molding offers excellent dimensional accuracy and repeatability, ensuring consistent part quality throughout production. The use of precision molds and advanced molding techniques allows for the production of parts with tight tolerances and intricate geometries. This high precision and reproducibility enhance the efficiency of products and equipment by ensuring proper fit, alignment, and functionality of the molded parts.
3. Cost-Effective Mass Production:
Injection molding is a highly efficient and cost-effective method for mass production. Once the molds are created, the injection molding process can rapidly produce a large number of identical parts in a short cycle time. The ability to produce parts in high volumes streamlines the manufacturing process, reduces labor costs, and ensures consistent part quality. This cost-effectiveness contributes to overall efficiency and enables the production of affordable products and equipment.
4. Material Selection:
Injection molding offers a wide range of material options, including engineering thermoplastics, elastomers, and even certain metal alloys. The ability to choose from various materials with different properties allows manufacturers to select the most suitable material for each specific application. The right material selection enhances the functionality of the product or equipment by providing the desired mechanical, thermal, and chemical properties required for optimal performance.
5. Structural Integrity and Durability:
Injection molded parts are known for their excellent structural integrity and durability. The molding process ensures uniform material distribution, resulting in parts with consistent strength and reliability. The elimination of weak points, such as seams or joints, enhances the overall structural integrity of the product or equipment. Additionally, injection molded parts are resistant to impact, wear, and environmental factors, ensuring long-lasting functionality in demanding applications.
6. Integration of Features:
Injection molding enables the integration of multiple features into a single part. This eliminates the need for assembly or additional components, simplifying the manufacturing process and reducing production time and costs. The integration of features such as hinges, fasteners, or mounting points enhances the overall efficiency and functionality of the product or equipment by providing convenient and streamlined solutions.
7. Lightweight Design:
Injection molded parts can be manufactured with lightweight materials without compromising strength or durability. This is particularly advantageous in industries where weight reduction is critical, such as automotive, aerospace, and consumer electronics. The use of lightweight injection molded parts improves energy efficiency, reduces material costs, and enhances the overall performance and efficiency of the products and equipment.
8. Consistent Surface Finish:
Injection molding produces parts with a consistent and high-quality surface finish. The use of polished or textured molds ensures that the molded parts have smooth, aesthetic surfaces without the need for additional finishing operations. This consistent surface finish enhances the overall functionality and visual appeal of the product or equipment, contributing to a positive user experience.
9. Customization and Branding:
Injection molding allows for customization and branding options, such as incorporating logos, labels, or surface textures, directly into the molded parts. This customization enhances the functionality and marketability of products and equipment by providing a unique identity and reinforcing brand recognition.
Overall, injection molded parts offer numerous advantages that enhance the efficiency and functionality of products and equipment. Their design flexibility, precision, cost-effectiveness, material selection, structural integrity, lightweight design, and customization capabilities make them a preferred choice for a wide range of applications across industries.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by CX 2023-12-04
China Tractor gearbox for PTO drive shaft agricultural machines torque limiter delete
Problem: New
Guarantee: 6 Months
Relevant Industries: Farms
Showroom Spot: None
Video outgoing-inspection: Not Offered
Machinery Examination Report: Not Available
Advertising and marketing Variety: New Item 2571
Sort: Shafts
Use: Tractors
Tube: Triangle /Lemon /Star /Involute Spline Tube
Yoke: Splined yoke / Simple Bore yoke / Tube yoke
Yoke Processing: Forging or Casting
Clutch: Friction clutch(Taper Pin/ Clamp Bolt/ 4 Friction Disc)
Plastic Guard: a hundred thirty/a hundred and sixty/180 sequence
Coloration: yellow black and so forth.
Following Warranty Provider: Video clip technical assistance, Online assist
Regional Service Location: None
Packaging Particulars: 1 set per carton or your call for
Port: ZheJiang
Shaft parts
Complex data
Solution
Packing
Business Information
FAQ1. Q: Are your products cast or cast?
A: All of our items are solid.
2. Q: Do you have a CE certificate?
A: Sure, we are CE competent.
three. Q: What is the horse power of the pto shaft are accessible?
A: We provide a total selection of pto shaft, CE 8-22hp farm products 2 wheel going for walks tractor farm walking tractor ranging from 16HP-200HP.
four. Q: How numerous splined specification do you have ?
A: We create 1 3/8″ Z6 1 3/4″ Z6 1 3/4″ Z20 1 3/8″ Z21 Gold Double Dragon Head Necklace Brass Gold Plated Thai Chain Beautiful Men’S Jewellery 1 1/2″ Z8 1 1/8″ Z6 48*42*8-Z8 sixty*52*10-Z65*56*ten-Z8 TRP series high pace rotary vane vacuum pump TRP-60 TRP-90 TRP-36 TRP-forty eight 54*forty six*9-Z8splines.
five. Q: What is your payment terms?
A: T/T, L/C, D/A, Summer Entire body Jewellery African Waistline Seed Beads Belly Chain Bohemian Design Elastic Colorful Rice Bead Waist Chain For Women D/P….
6. Q: What is the supply time?
A: thirty times following getting your innovative deposit.
7. Q: What is your MOQ?
A: fifty sets for each sort.
Choosing the Right Torque Limiter
Whether you are looking for a synchronous magnetic torque limiter, a mechanical torque limiter, a CZPT(r) Tolerance Ring, or a ball detent torque limiter, there are many options available. Hopefully this article will help you decide which type of limiter to use for your application.
Mechanical torque limiters
Designed to safeguard the main components of a machine, mechanical torque limiters are used in various applications, including woodworking, printing and converting, industrial robots and conveyors. They provide disengagement within milliseconds when torque overload occurs. The main purpose of these devices is to protect the machine’s drive line from excessive torque. They can be installed in several parts of a machine to maximize protection.
Mechanical torque limiters come in two main types: friction and magnetic. The friction type is made up of spring loaded friction disks that slip against each other when torque exceeds a threshold. The friction disks interface with each other like an automobile clutch. The spring rate of the disks is adjusted to create the torque slip threshold. Once the threshold has been reached, the friction disks slip out of the socket and disengage the drive line.
Mechanical torque limiters are often regarded as old fashioned. However, they offer better accuracy than alternatives, making them more suitable for a variety of applications. They are easily adjustable, allowing users to customize the disengagement torque value after installation.
Mechanical torque limiters are available in various sizes and can be used in virtually any application. These devices can be placed in multiple locations throughout a machine to disengage the drive line before the electronic device. They are able to disengage the drive line in a fraction of a second, ensuring that no damage is done to the machine.
Ball and roller torque limiters are popular designs. They are available for in-line and offset transmissions. These designs are often made with wide gears to accommodate a variety of torque ranges. They are also used for industrial robots and sheet metal processing equipment.
Synchronous magnetic torque limiters
Several types of torque limiters are available. Some of these are designed to automatically reset themselves after a period of overload. Others need to be reset manually. Among these are the synchronous magnetic torque limiter, the friction plate torque limiter and the spring-loaded pawl-spring torque limiter.
The synchronous magnetic torque limiter works with a pair of strong magnets mounted on each shaft. This provides a quick response time and the ability to transmit power to other parts of the vehicle. However, these limiters can have more backlash than mechanical types.
The synchronous magnetic torque limiter can be modified to work with various types of magnets. The magnets can be made closer or further apart. This will change the torque limitation without leaving the spirit of the invention.
The friction plate torque limiter can also be used as a shaft-to-shaft coupling. This is useful for applications where the machine is constantly running. The torque limiter also prevents torsional strain on the drive shaft.
Another type of torque limiter uses hard balls that are held in place by springs. The balls detach to disconnect the drive when necessary. This is similar to a clutch. The balls can be housed in conical holes in the traction flange. The springs prevent the balls from slipping out of the flange.
Another type of torque limiter uses springs, shear pins, and other mechanical components. It’s designed to shut down the machine when there’s too much inertia. This is important because too much inertia can cause a crash. This type of torque limiter can be used to prevent catastrophic failure.
There are also torque limiters that use magnetic particles instead of magnets. These can be statically set or dynamically set.
Ball detent torque limiters
Choosing the right torque limiter can protect your machinery against damage. They can also prevent physical injury to workers. There are several designs to choose from. Some systems offer a single position device. Others offer a random reset device. The selection is based on your application.
Ball detent torque limiters are used in applications where precise torque is required. They offer good torque density and are suitable for packaging, woodworking, textile and food processing machinery. The design of these units allows them to react quickly and accurately to an overload. They can be manually engaged or automatically engaged when an over-torque condition is corrected.
In a typical ball detent torque limiter, a number of balls or rollers are used in sockets. When the load is overloaded, the balls or rollers slide out of the sockets. The balls are made of chrome-alloy steel that is hardened to at least Rc 60.
A torque limiter is used to prevent physical injury and damage to rotating machine components. It protects expensive components. They are used in servo systems, packaging, woodworking, textile and food processing machinery, as well as a wide range of other applications.
The design of a torque limiter can cause significant wear on the detents. Therefore, the selection of a torque limiter must consider the number of components and the complexity of the design.
Some torque limiters use special methods to eliminate internal backlash. Others use a pneumatic control system. An air pressure system applies force to a piston that applies torque to the balls or rollers in the detent. The air pressure is then exhausted from an air chamber when the overload occurs.
The air pressure is also used to disengage the torque limiter in case of an accident. The pneumatic control system is also used in more advanced ball detent torque limiters.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring limits limiter torque to a greater extent than a conventional design. This ring comprises a resilient material band extending between a pair of components. Each of the components is statically coupled to the other. Each of the components has a pair of radial projections adapted to exert radial forces against the other. Typically, the inner and outer components rotate with respect to one another. This rotation is caused by the torque transmitted by the tolerance ring. This torque can exceed the force of interference fit.
The tolerance ring includes an outer circumference, a tangent circle 36, and a center point 38. The diameter of the tolerance ring is determined by the amount of overlap between the ends of the band. Normally, the diameter of the tolerance ring is smaller than the diameter of the unformed annular portions.
The tolerance ring may be made of metal such as spring steel. This material provides increased gripping strength and radial flexibility. However, tolerance rings can also be made of harder material. The inner component can be made of a material having a VPNIC less than the tolerance ring’s VPNTR.
The tolerance ring also includes a guide portion extending from an unformed annular portion of the band. The guide portion defines an entrance at one end of the ring. The entrance can be slanted in relation to the axis of the ring. The perimeter of the entrance is a fraction of the perimeter of the band.
The tolerance ring can also include a plurality of wave structures extending radially outward from the undeformed portion. These structures can be regular formations, such as ridges or fingers, or they can be partially disconnected from the undeformed portion. Each wave structure can have a different physical appearance. They can be arranged to have a plurality of columns, or they may be one or two rows of formations. The number of wave structures can be anywhere from a few to dozens. These structures can also be partially disconnected from the undeformed portion, allowing them to provide enhanced gripping properties.
Challenge slip clutch/friction plate torque limiters
Choosing the right torque limiter can help you save money, prevent damage and extend the life of your machine. Typically, torque limiters are used in engines of all types of manual automobiles. They are also used in servo motor drives, conveyors, robotic applications, printing and converting machines, and in sheet metal processing equipment.
One of the most important reasons to consider a torque limiter is the protection it offers to your rotating parts. Unnecessary torque can wear out components, reduce efficiency and lead to downtime. In addition, unexpected forces can exceed the design of a mechanism. Torque limiters can also act as a clamping hub for direct drives.
Torque limiters are also useful in limiting damage from jams. These are generally cylindrical devices that are made from steel, and are used to transfer torque from a drive shaft to an output shaft. They appear to be rings, but are actually composed of an internal assembly of gears. A torque limiter can be configured for electrical actuation or manual operation.
Another important function of a torque limiter is to provide a consistent torque level. This can help reduce downtime and prevent larger, more costly accidents.
The most obvious way to achieve this is through a slip clutch. A slip clutch is a clutch that disconnects from the main drive, allowing inertia to uncouple from a jammed section. This is achieved by using a spring or a shear pin connection.
Another interesting function of a torque limiter is to allow for a longer service life of the shaft in a low-speed application. They are often used in combination with sprocket gears or timing belts. This can provide a smoother, more consistent torque level.
editor by Cx2023-07-13
China clutches (friction torque limiter) for PTO Shaft used in farm machines torque limiter bushing
Issue: New
Warranty: 4 many years, 2 Years
Applicable Industries: Developing Content Stores, Manufacturing Plant, Equipment Restore Retailers, Cafe, Home Use, Printing Outlets, Building works , Power & Mining, Brass Rapid Release Hydraulic Fittings B Sequence fourteen 34 brass inch Quick Release Hydraulic swift Connectors Foodstuff & Beverage Retailers
Bodyweight (KG): twenty KG
Showroom Place: Egypt, Turkey, Italy, Germany, Peru, Indonesia, Russia, Spain, Thailand, Equipment Reducer M455710ES3 of Screw Conveyor for 219mm Screw Feeders Chile, UAE, Bangladesh, South Africa, Uzbekistan, Tajikistan
Video clip outgoing-inspection: Presented
Machinery Take a look at Report: Offered
Marketing Variety: Hot Merchandise 2571
Variety: Shafts, Driveshaft
Use: Harvesters
CE: certifacation
Materials: Steel
series1: 22*54mm
series 2: 23.8*sixty one.3mm
series 4: 27*74.6mm
collection 6: thirty.2*92mm
series 8: 35*106.5mm
Port: ZheJiang or HangZhou port
TORQUE Restricting Gadget WITH 2 OR 4 FRICTIONDISCS AND HELICAL SPRINGS WITH Free WHEELThis is a clutch with 2 or 4 discs with free wheel. It has the characteristicsof a friction discs clutch coupled with a free wheel. Itis useful on machines with high amounts of rotational inertia, whichcould cause breakage of transmission in scenario of sudden quit.
TORQUE Limiting Unit WITH 2 OR 4 FRICTIONDISCS AND HELICAL SPRINGS WITH Free of charge WHEEL
Item | Cross journal measurement | 540dak-rpm | 1000dak-rpm | |||
Sequence one | 22mm | 54mm | 12KW | 16HP | 18KW | 25HP |
Sequence two | 23.8mm | sixty one.3mm | 15KW | 21HP | 23KW | 31HP |
Collection three | 27mm | 70mm | 26KW | 35HP | 40KW | 55HP |
Sequence 4 | 27mm | seventy four.6mm | 26KW | 35HP | 40KW | 55HP |
Collection five | thirty.2mm | 80mm | 35KW | 47HP | 54KW | 74HP |
Sequence 6 | 30.2mm | 92mm | 47KW | 64HP | 74KW | 100HP |
Sequence seven | thirty.2mm | 106.5mm | 55KW | 75HP | 87KW | 18HP |
Collection 8 | 35mm | 106.5mm | 70KW | 95HP | 110KW | 150HP |
Collection 38 | 38mm | 102mm | 70KW | 95HP | 110KW | 150HP |
Advantages / Attributes:
one. Materials:
Our business has obtained metal from many large steel groups , such as HangZhou Steel Mill, Trend Jewellery INS Style Hot Sale Stainless Metal Chain Finger Hip Hop Ring Customized Chain Ring ZheJiang Bashan Steel Mill, ZheJiang Shrugging Steel Mill whose steel have good mechanical properties and stability of chemical part. it keep the shaft to be of large top quality.
2. Manufacture Procession
Very first, we have our own High-precision Electronic Machining centre for mould creating in particular Mould Workshop, outstanding mould make solution beautiful look and its dimension precisely.
The next, we undertake blasting procession, getting rid of Oxidation area, make the area to be vivid and thoroughly clean and uniform and stunning.
The third, in warmth treatment method: We use the Managed-environment Computerized heat therapy Furnace,
three. Quality Management:
The top quality manage is strictly done from buying raw materials in warehouse to distinct machining procession and to closing packing. 100% inspection throughout generation .
4. Production Potential
Solitary PTO shaft , Manufacturing facility custom made 76mm dc motor with metallic worm gearbox for shutter and lifting method motor automatic doorway 60w 12v wiper motor each and every thirty day period can produce 9000 pcs.
Packaging & Delivery
Our Providers
Objectives of Global Sourcing at PAPAYA:Lessen acquiring feesEnhance the high qualityReduce hazards inside of the supply chainSecure innovations of prime suppliers CZPT
Business Data
CZPT(R) Tolerance Ring For Limiter Torque
Using a limiter torque ring to limit the torque of the motor is an excellent method to maintain the smoothness and efficiency of the engine. It can also help to eliminate wear and tear on the engine due to over-revving or under-revving of the engine.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring is designed to limit limiter torque by providing interference fit between an inner component and an outer component. The tolerance ring is installed between a stator or compressor housing and an inner component, for example, a shaft receivable in a bore in the housing. The tolerance ring is formed of a resilient material such as spring steel.
The tolerance ring may have an outer and an inner circumference. The outer circumference may be smaller than the inner circumference and may be less than 16 mm in diameter. The tolerance ring may be formed from a sheet material. The thickness of the sheet may be less than 0.2 mm.
The tolerance ring may also include a sidewall. The sidewall includes an undeformed portion. The sidewall may be curved to form an annular ring. The tolerance ring may include one or more rows of wave structures. The wave structures may vary in shape and size, and may be located peripherally or radially around the tolerance ring.
The number of wave structures may vary, from less than 10 to more than 35. The number of wave structures may be located at the peripheral, radial, and end regions of the tolerance ring. The wave structures may be identical in size and shape, or may have different physical characteristics. The amount of torque transmitted by the tolerance ring is dependent on the stiffness of the projections. The tolerance ring can act as a force limiter or torque transmitter.
The tolerance ring may be a single-layer ring, or a two-layer ring. The first layer may be a strip or sleeve of resilient material. The second layer may be a smooth, regular surface. The first layer may be radially extending projections, a set of axially spaced protuberances, or a plurality of rounded ridges rising to a radial peak.
CZPT TL
TL series torque converters are a good fit for a variety of applications. These products deliver a slew of benefits including a long service life and a reduced component count. They are available in several configurations including semi-open and enclosed models. They also feature air control to ensure smooth device function. The TL series is also available in multiple torque capacities ranging from a low of 1,500 lb. @ 80 psi to a high of 27,700 lb. @ 80 psi.
The TL series is equipped with several technological feats including a proximity sensor that sends a signal to a torque limiter control valve. This unit also features a single and double air pressure circuit to ensure smooth remote torque adjustment. It also features an o-ring to ensure zero air leakage.
The TL-A Series is available in sixteen models, including two with an impressive 27700 lb. @ 80 psi torque. It’s also worth noting that they can be installed in a variety of applications, including conveyors, sheet metal processing equipment, printing and converting machines and industrial robots. They are also easy to install and remove, making them a great choice for maintenance departments.
The TL-A Series also offers a number of high-end features such as a reversible shaft design and internal springs to ensure complete disengagement. They also include a hard-chrome detent interface that decreases drive-ring wear. The TL-A Series also features a single-flex coupling that delivers high shaft misalignment protection and a double-flex coupling that delivers high torsional rigidity.
TL Series torque converters are a good fit for applications that require torque in the sub-tens of thousands of pounds per square inch. They are also a good choice for industrial automation applications and can be installed in a wide variety of industries, including manufacturing, aerospace and automotive.
IWIS FT series
FT IWIS’s FT-1000 Series aka FT IWIS’s FT t1000 series aka the FT t1000 series aka the TFT-1000 series aka the FT t1000 aka the FT t1000 FT t1000 series aka the FFT1000 series aka the FFT1000 FT t1000 aka the FFT1000 series aka FT t1000 FT t1000 FT t1000?. The FT t1000 series aka the, FT t1000 series aka the, FFT t1000 series aka the, FFT t1000 series aka FT t1000 series aka the, etc.. FT t1000 series aka the,, FFT t1000 series aka FFT t1000 series aka the FFT t1000 series aka the,.. FFT t1000 series aka the,, FT t1000 series aka FFT, FT t1000 series aka FT, FT t1000 series TA t1000 series aka the FFT, FT t1000 series, FT t1000 series aka, FFT t1000 series aka, FFT, FT t1000 series, etc.
TL-IT inline
TL-IT Inline Torque Limiter is a device that allows you to set the torque on your tools at a preset limit, and then allow the tool to run without allowing it to overtighten. This device is designed to work with low RPM power tools. It is available in four colors, and is made in the United States. It has been manufactured to NIST certification standards. It can be used to test power tools, and it is designed to control torquing through the use of a cam-over clutch action. This device also has an air-controlled positioning feature.
The TL-IT Inline Torque Limiter also has a laser marked color coded ID ring to prevent confusion if multiple tools are used. The device is also available in both metric and imperial sizes, and is certified to +/-4% accuracy in one direction.
editor by Cx2023-07-13
China Tractor gearbox for PTO drive shaft agricultural machines torque limiter arrangement
Situation: New
Guarantee: 6 Months
Applicable Industries: Farms
Showroom Area: None
Online video outgoing-inspection: Not Offered
Equipment Examination Report: Not Offered
Advertising Kind: New Solution 2571
Kind: Shafts
Use: Tractors
Tube: Triangle /Lemon /Star /Involute Spline Tube
Yoke: Splined yoke / Basic Bore yoke / Tube yoke
Yoke Processing: Forging or Casting
Clutch: Friction clutch(Taper Pin/ Clamp Bolt/ 4 Friction Disc)
Plastic Guard: one hundred thirty/a hundred and sixty/one hundred eighty sequence
Shade: yellow black and so on.
Following Guarantee Support: Online video technological help, On the web support
Regional Service Location: None
Packaging Details: 1 established per carton or your require
Port: ZheJiang
Shaft elements
Complex data
Merchandise
Packing
Firm Details
FAQ1. Q: Are your goods forged or solid?
A: All of our items are forged.
two. Q: Do you have a CE certification?
A: Yes, we are CE certified.
three. Q: What’s the horse energy of the pto shaft are accessible?
A: We provide a entire selection of pto shaft, CE 8-22hp farm gear 2 wheel going for walks tractor farm going for walks tractor ranging from 16HP-200HP.
4. Q: How many splined specification do you have ?
A: We produce 1 3/8″ Z6 1 3/4″ Z6 1 3/4″ Z20 1 3/8″ Z21 Gold Double Dragon Head Necklace Brass Gold Plated Thai Chain Beautiful Men’S Jewelry 1 1/2″ Z8 1 1/8″ Z6 48*forty two*8-Z8 60*52*ten-Z65*56*10-Z8 TRP series high velocity rotary vane vacuum pump TRP-sixty TRP-ninety TRP-36 TRP-48 54*forty six*9-Z8splines.
five. Q: What is your payment conditions?
A: T/T, L/C, D/A, Summertime Physique Jewellery African Midsection Seed Beads Stomach Chain Bohemian Type Elastic Colorful Rice Bead Midsection Chain For Women D/P….
6. Q: What is the supply time?
A: 30 days after getting your advanced deposit.
7. Q: What is your MOQ?
A: fifty sets for every single variety.
Types of Torque Limiters
Regardless of the type of application, there are several types of torque limiters available. Some of these types include Ball detent limiters, Hydraulic torque limiters, and Magnetic torque limiters.
Ball detent limiter
Typically, the ball detent torque limiter is used in applications where precision is essential. For example, in packaging or textile applications, the detent can limit the amount of torque transmitted from the input gear to the output gear. In some applications, the torque limiter is a preferable option over a slip clutch.
The basic ball detent mechanism involves a series of metal balls encased in two circular plates. The balls are held in place by springs. In normal operation, the balls rest in sockets within a pressure flange. However, in an overload situation, the balls are forced out of the sockets and into the detents. The balls are then forced back into the sockets by the springs. This action continues until the overload is removed.
The ball detent torque limiter has a unique design that provides reliable overload protection. The balls are held in place by springs and the assembly rotates with the driven machine until an overload occurs.
The balls are sized to maintain a predetermined axial separation distance between the driving surface of the input gear and the detent surface of the backing plate. This axial separation distance is greater than the diameter of the primary balls. When an overload is sensed, the springs disengage the balls and the ball detent torque limiter releases the load.
In addition to the ball detent torque limiter, there are several other types of torque limiters. Some of them are simple shear pins or cam followers, while others are pneumatically engaged. These types of torque limiters can be used in conjunction with limit switches.
The ball detent torque limiter may be manually engaged when the over-torque condition is corrected. The limit switch can be manually activated or can be automatically triggered by a proximity sensor.
Torque limiters can be used to prevent physical injury to personnel and damage to sensitive equipment. They are available in various designs, including single-position and multi-position units. Many servo-driven axes are equipped with these devices. They are commonly used in mechanical wastewater treatment plants and in chain couplings.
Unlike other torque limiters, the ball detent torque limiter can accurately disengage at the preset torque value. It also has a more predictable response time than other types of torque limiters.
Magnetic torque limiter
Using a torque limiter in conjunction with a motor can be a tricky business. It requires an understanding of the mechanical gearbox and torque limiter and how they work together to reduce mechanical vibrations and achieve the correct torque levels.
A torque limiter is a simple device that transmits torque through magnetic interaction. It is a useful device for measuring and controlling the tightening of implantable medical devices such as screws and plates. Magnetic torque limiters offer several advantages over conventional devices, including increased durability and reliability. They can be sterilized and are easy to clean. In addition, they require little maintenance and are not prone to wear and tear.
Magnetic torque limiters have two main components: a handle with a cylindrical body and a mono-block shaft. The handle has an arm that enables it to be adjusted and the shaft has an arm bearing to make it movable. The handle may be used on shafts with different drive geometries.
The handle has a rotating collar that is indexed with ball detents to allow it to be adjusted. The collar is user-accessible and has the capacity to do more than just compress or extend the torque limit. It can also be used to change the gap between the two magnets in the handle.
The main component of the magnetic torque limiter is the handle, which includes a pair of magnets with opposing poles. This configuration has the magnetic effect of generating a torque from the magnetic hysteresis resistance of the magnets. The magnets are linked together by metal pins, which can be replaced.
The first pocket (4) is located on the first side of the cylindrical handle-body. The second pocket (5) is located on the second side. Both pockets contain at least one magnet, preferably a neodymium magnet. The pocket on the first side intersects the second pocket on the second side in the central through bore. The main objective of this pocket is to transmit the smallest possible torque from the input to the output.
The best way to find out how the magnetic torque limiter of the present invention performs is to put it to the test. Several tests have been conducted to determine its performance. The results show that it translates 24 Nm at a nominal speed of 2500 rpm from the input to the output.
Hydraulic torque limiter
Using a Hydraulic Torque Limiter to protect equipment from excessive torque is beneficial in many applications. These devices are a safe way to maintain maximum torque in a power transmission system. They are available in many different types, and can be used in practically any application.
They are able to protect from excessive torque by controlling the flow of gas and hydraulic fluid in the drive system. They are used in various applications, such as conveyors, assembly lines, and industrial robots. They are used to protect equipment from overloads, and assure minimal downtime.
They are also used in applications where the driven device cannot absorb all of the output torque. The torque limiter transfers the torque from the driving shaft to the driven member. The torque limiter is also used to couple gears, sprockets, and other rotating bodies. The torque limiter transmits torque at a specified level, and stops transmitting when the torque exceeds a preset value.
Torque limiters are generally light-weight, and can be easily mounted. However, they can present a safety hazard to operating personnel. They are used in many different industries, including textile, woodworking, printing, and converting machinery.
The torque limiter is used to disconnect the inertia of the system from the jammed section, which prevents damage. In this instance, the limiter is placed as close as possible to the jam source.
Torque limiters operate by comparing the internal pressures in a hydraulic cylinder. When the pressures exceed a specified value, the torque limiter stops transmitting and begins disengaging the driven device.
These devices also allow for the use of smaller prime movers and less fuel. They can also be used to prevent stalling of the prime mover under heavy loads.
Torque limiters are available in a variety of sizes and are typically used in applications where the driven device cannot absorb all of the output torque. They are used in many industrial robots, conveyors, assembly lines, and printing and converting machinery.
Torque limiters are available in mechanical, hydraulic, and synchronous magnetic types. Some of them can tolerate continuous slip, but some are designed to slip at a specified torque value.
CZPT Electric torque limiter
Whether you need an industrial clutch, electromagnetic brake, or torque limiter, CZPT Electric has a solution for you. This company offers the broadest range of industrial products and brakes, as well as customized solutions for your application. The company’s products are used across a wide range of industries, including material handling, crane and motion control, elevator and escalator, forklift, turf and garden, marine propulsion, and sewage pumps.
It has a large sales and distribution operation in North America, and is available in over 70 countries. The company’s products are designed to meet industrial demands for quality, performance, and reliability. Its line of Adjustable Torque Controls are designed to provide soft starting functions, as well as repeatable stops.
Torque limiters are used in many different industries, including steel mills, conveyor drives, process pumps, marine propulsion, and paper mills. They are designed to separate the load from the drive when an overload occurs. They offer both mechanical and electronic solutions, and are available in an open or closed design. They can operate at a range of 160 to 11,000 rpm. They also feature a shear neck, fail-safe, wedge-shaped construction, and clamping screws. They are available with RoHS compliant options, as well as CE certified.
These limiters also feature a proximity sensor target that can be used to switch off the drive after an overload. CZPT Electric has several models with full range torque control, which provides repeatable starts and stops. They can also be used with electrically released brakes. The company also offers a variety of clutch/brake combinations, including a wide selection of models with a ball detent or synchronous magnetic disconnect.
CZPT Electric’s products are manufactured to a high standard and are designed to meet the demands of today’s industrial applications. The company has a wide range of product catalogues available for browsing. You can find a list of available products and more information on the company’s website, which can be accessed by clicking on the “Product Catalogues” button at the bottom of the page.
editor by Cx2023-07-11
China clutches (friction torque limiter) for PTO Shaft used in farm machines torque limiter application
Situation: New
Guarantee: 4 several years, 2 Many years
Applicable Industries: Developing Materials Outlets, Production Plant, Equipment Restore Outlets, Restaurant, House Use, Printing Shops, Construction works , Energy & Mining, Brass Fast Release Hydraulic Fittings B Sequence 14 34 brass inch Rapid Launch Hydraulic swift Connectors Meals & Beverage Outlets
Weight (KG): twenty KG
Showroom Spot: Egypt, Turkey, Italy, Germany, Peru, Indonesia, Russia, Spain, Thailand, Gear Reducer M455710ES3 of Screw Conveyor for 219mm Screw Feeders Chile, UAE, Bangladesh, South Africa, Uzbekistan, Tajikistan
Online video outgoing-inspection: Provided
Equipment Examination Report: Supplied
Marketing Sort: Sizzling Merchandise 2571
Kind: Shafts, Driveshaft
Use: Harvesters
CE: certifacation
Materials: Steel
series1: 22*54mm
collection 2: 23.8*sixty one.3mm
series 4: 27*seventy four.6mm
collection 6: thirty.2*92mm
series 8: 35*106.5mm
Port: ZheJiang or HangZhou port
TORQUE Limiting Unit WITH 2 OR 4 FRICTIONDISCS AND HELICAL SPRINGS WITH Cost-free WHEELThis is a clutch with 2 or 4 discs with cost-free wheel. It has the characteristicsof a friction discs clutch coupled with a free of charge wheel. Itis beneficial on devices with large ranges of rotational inertia, whichcould lead to breakage of transmission in case of sudden end.
TORQUE Limiting Gadget WITH 2 OR 4 FRICTIONDISCS AND HELICAL SPRINGS WITH Free of charge WHEEL
Merchandise | Cross journal size | 540dak-rpm | 1000dak-rpm | |||
Collection one | 22mm | 54mm | 12KW | 16HP | 18KW | 25HP |
Collection 2 | 23.8mm | sixty one.3mm | 15KW | 21HP | 23KW | 31HP |
Series 3 | 27mm | 70mm | 26KW | 35HP | 40KW | 55HP |
Sequence four | 27mm | 74.6mm | 26KW | 35HP | 40KW | 55HP |
Collection five | thirty.2mm | 80mm | 35KW | 47HP | 54KW | 74HP |
Collection six | 30.2mm | 92mm | 47KW | 64HP | 74KW | 100HP |
Series 7 | thirty.2mm | 106.5mm | 55KW | 75HP | 87KW | 18HP |
Series 8 | 35mm | 106.5mm | 70KW | 95HP | 110KW | 150HP |
Collection 38 | 38mm | 102mm | 70KW | 95HP | 110KW | 150HP |
Advantages / Characteristics:
one. Components:
Our organization has bought steel from many huge steel teams , these kinds of as HangZhou Steel Mill, Style Jewelry INS Design Sizzling Sale Stainless Metal Chain Finger Hip Hop Ring Personalised Chain Ring ZheJiang Bashan Steel Mill, ZheJiang Shrugging Metal Mill whose steel have good mechanical houses and stability of chemical part. it hold the shaft to be of large quality.
2. Manufacture Procession
Initial, we have our possess Large-precision Electronic Machining heart for mould generating in specific Mould Workshop, exceptional mould make item beautiful appearance and its measurement precisely.
The next, we undertake blasting procession, removing Oxidation floor, make the surface to be vibrant and clear and uniform and lovely.
The 3rd, in warmth remedy: We use the Managed-atmosphere Automated warmth treatment Furnace,
3. Good quality Handle:
The high quality manage is strictly performed from buying raw materials in warehouse to various machining procession and to last packing. a hundred% inspection throughout creation .
four. Manufacturing Capability
One PTO shaft , Manufacturing unit custom 76mm dc motor with metal worm gearbox for shutter and lifting system motor computerized door 60w 12v wiper motor each and every thirty day period can produce 9000 pcs.
Packaging & Transport
Our Companies
Targets of International Sourcing at PAPAYA:Reduce purchasing expensesEnhance the good qualityMinimize pitfalls inside the source chainSecure innovations of top suppliers CZPT
Company Information
What Is a Torque Limiter?
Whether you’re looking to add an extra bit of torque to your tool, or simply to keep the torque from getting out of hand, a limiter is a good tool to have on hand. There are a number of different limiters to choose from, including Ball detent limiters, Synchronous magnetic limiters, and Friction torque limiters.
Ball detent limiter
Typically, ball detent torque limiters use balls or rollers in sockets to control torque and force transmission through the load path. They are suitable for applications that require high precision and a fast response. They also minimize the possibility of damage caused by high-inertia loads. These torque limiters are often used on servo-driven axes. They are also suitable for packaging and woodworking.
A torque-limiting assembly consists of a gear, a cage, a series of balls, a spring, and breakout means. A cage is mounted between the input gear and a fixed backing plate. The cage rotates through half of the input gear’s axial angle. The cage holds the primary balls. When torque overload occurs, the primary balls roll out of their pockets and force the drive and driven elements to separate.
The cage also increases the frictional resistance to relative rotation. During normal torque loading, the primary balls continue to roll on the flat driving surface of the input gear. The cage displaces the input gear against the bias of the spring. This action maintains the assembly in this arrangement. The cage then rotates through the other half of the input gear’s axial angle. When the primary balls roll out of their pockets, the cage is forced axially toward the fixed backing plate.
The cage also has a secondary ball stop, which limits the travel of the secondary balls. Secondary balls are seated in terminal positions on the input gear. These balls roll out of secondary ball pockets 68 and 70. They may also be positioned in terminal positions. The secondary balls travel over ramps 69 and 72. They are sized to maintain a axial separation distance between the driving surface and the detent surface.
The primary balls are seated in the primary ball pockets 40 and 50 in the driving surface of the input gear. The cap projects into the primary ball pockets 50 in the detent surface 48. A plurality of secondary balls are seated in secondary ball pockets 68 and 70 in the driven surface of the cage. This action prevents the input gear from being displaced by the spring 20.
Friction torque limiter
Essentially a shaft-to-shaft coupling, a friction torque limiter combines economy and simplicity. The unit is designed to protect against excessive torque and also prevent damage from overloads. Typically used in conjunction with other drive components, a torque limiter is easy to install and replace, providing simple, cost-effective protection.
Torque limiters are available in many formats, including basic shear pins, ball detent units, and pneumatic controls. Each type of torque limiter must be designed for a specific application. Some systems offer a single position device, while others allow the operator to adjust settings to prevent overloads.
Torque limiters are commonly used in a wide variety of applications, including conveyors, sewage treatment plants, and power stations. These devices provide simple, cost-effective overload protection, and can be used in both directions of torque transmission.
Friction torque limiters are ideal for applications that operate under dusty conditions. They are also more predictable than shear pins, and can be adjusted to a variety of torque levels. The H-diameter calibration system on a GEC model, for example, makes it easier to determine the best torque setting for a given application.
Torque limiters can be coupled to any combination of rotating bodies, including shafts, pulleys, gears, and motors. They can be adjusted with an adjustable nut, and a variety of spring sets can be fitted to provide different torque ranges.
Torque limiters may also be equipped with a limit switch, which permits control of the motor drive system. If a torque overload occurs, the limit switch will signal the control system to shut the motor off.
Torque limiters are usually made from durable heat-treated steel. Some models come with bronze bushings for additional protection, and some offer a random reset device. To determine which torque limiter is right for your application, consult a factory. Regardless of the type of torque limiter you choose, it should have the right torque range and the right bore size.
In addition to preventing overloads, friction torque limiters can also help prevent damage to drive components, especially when they are used in conjunction with gears, sprockets, and pulleys. They are also simple to install and replace, providing simple, cost-effective, and user-friendly protection.
Reset style of limiter
Depending on the application, there are several styles of torque limiters. It is a good idea to consult a manufacturer in your area for the specifics. You’ll also want to make sure your new tool is the most effective fit for your application. A good rule of thumb is to match the output of your machine to the inputs of your torque limiter.
A good torque limiter should offer the following: a minimum of lost motion, a low frictional drag, and a low operating temperature. Some manufacturers offer a host of options, including a variety of materials and sizes. It is also worthwhile to select a torque limiter based on its mounting surface. Ideally, you want it to sit as close to the output of the machine as possible.
The best torque limiters are not only clever, they also offer a high degree of safety and reliability. They come in several varieties, from a simple pawl and spring configuration to hydraulic pressure and pneumatic pressure to complex synchronous magnetic and synchronous magnetic coupled units. Choosing the right one for your application can make a world of difference, especially if you want to make sure your equipment runs smoothly and efficiently.
One notable exception is a hydraulic torque limiter, which is seldom used for a simple reason: they’re too expensive. They are a bit complicated, and tend to occupy much more space than their petrochemical cousins. They also tend to require a lot of maintenance, especially if you’re dealing with a corrosive environment. The biggest disadvantage is that they often do not work well in high-stress environments. Fortunately, there are more cost-effective solutions to this problem. You should also know that a torque limiter is a safety device, so you should make sure to use one. This type of equipment is also useful in correcting misalignment and parallelism errors, so you’ll want to be sure you’re putting it to good use.
A torque limiter is a safety device that must decouple from the driven device when overload is detected. They are a worthwhile investment, and can be a useful tool in correcting misalignment and parallelism mistakes, ensuring your machine runs smoothly and safely.
Synchronous magnetic torque limiter
Basically, a torque limiter is a device that is used to limit the torque of the system. It protects the mechanical system of the machine from overload and damage. These devices are usually integrated into the drive train of a table-based machine or hand tool. In some cases, they may be reset automatically, while others need to be reset manually.
There are two kinds of torque limiters: the mechanical and the disconnect. In the mechanical type, a spring or a pawl is used to limit the torque. In the disconnect type, a mechanical component is sacrificed to allow the torque limiter to disconnect the drive. The disconnect type may be reset manually, while some may need to be reset automatically.
The synchronous magnetic torque limiter is a type of limiter that uses two magnets on each shaft of the machine. This type of limiter has some advantages over mechanical types, but there are also disadvantages. For example, it may have more backlash than the mechanical types. It may also transmit torque through a physical barrier. These disadvantages are sometimes offset by the fact that the synchronous magnetic torque limiter is able to work quickly and smoothly.
The torque limiter is usually the last gearset installed in a transmission assembly. It protects mechanical systems from overload and prevents the engine from burning out. Some types of torque limiters may require adjustment, but most of them do not. A torque limiter can be found in many cordless drills. Often, the torque limiter is positioned inside the planetary gearset.
The variable magnetic gearbox is another type of torque limiter. This type is a rotational device that uses a variable ratio magnetic gear. The variable magnetic gearbox uses about 25% of the input power and has lower maintenance requirements. It also has a lower output torque. It can be used to effectively limit the torque of a system.
A magnetic particle clutch can also be used as a torque limiter. This type of limiter is similar to the friction plate clutch. It can be integrated into a cylinder head. This type of clutch can be dynamically set or statically set.
editor by Cx2023-07-11
China Friction Torque Limiter Ffv1-Ffv2 Series Pto Drive Shaft for Agricultural Machines Manufacturer OEM / ODM Auto Parts Tractor Transmission Universal Limiter torque limiter elevator
Product Description
Friction torque limiter FFV1-FFV2 Sequence PTO push shaft for agricultural equipment company OEM / ODM car elements tractor transmission universal limiter
Warning!
Friction clutches may turn out to be scorching in the course of use.
Do not touch!
Preserve the region around the friction clutch very clear of any substance which could capture hearth and keep away from prolonged slipping.
Primary employs and assures:
Be aware: accessible CZPT for anti-clockwise direction of rotation.
The torque limiter is activated when the setting torque exceeds the calibration torque. Throughout the torque CZPT restricting phase,the clutch continues to transmit power. The clutch is beneficial as a basic safety gadget to keep away from load peaks and starting devices with higher rotational inertia. It is suggested to guarantee that the environment benefit is proper to keep away from abnormal heating of the friction discs (inadequate location) or clutch seizing (too much placing).
In depth use for agricultural devices
Ensure: Substantial precision, high use resistance, minimal noise, sleek and regular, high strength.
US $9 / Piece | |
1 Piece (Min. Order) |
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Certification: | ISO9001, CE |
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Warranty: | 1.5 Years, 1 Year Minimum |
Transport Package: | Wooden Case |
Trademark: | EPT |
Origin: | Zhejiang China |
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Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
---|
US $9 / Piece | |
1 Piece (Min. Order) |
###
Certification: | ISO9001, CE |
---|---|
Warranty: | 1.5 Years, 1 Year Minimum |
Transport Package: | Wooden Case |
Trademark: | EPT |
Origin: | Zhejiang China |
###
Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
---|
CZPT Torque Limiter Products
Whether you’re looking for a magnetic torque limiter or a permanent-magnet synchronous limiter, CZPT(r) has a torque limiter solution for you. In addition to these products, we also offer Roller-detent and Challenge torque limiters.
Over-torque limiters
During heavy duty high cycle operations, it’s critical to have the proper equipment for maintaining torque levels. Having the right torque limiters can protect your machine from damage and help to reduce the frequency of downtime and cost of repair.
Torque limiters work to prevent the buildup of rotational energy, which can cause mechanical overloads. The torque limiter system detects the overload and disconnects the drive from the driven components. When the torque level drops below the preset level, the device reengages.
Torque limiters are widely used in industrial and assembly line applications. They are used in manufacturing equipment such as industrial robots and printing and converting machines. They are also used in conveyors and woodworking machines.
There are many types of torque limiters available. The most common are mechanical and hydraulic. The mechanical torque limiters can be installed in a single point or multiple points in the machine. Hydraulic torque limiters are a compact option for accurate torque overload release. They also allow users to set a precise disengagement torque value.
Typically, these devices are adjustable with a single screw. For offset mounted systems, an external bearing may be required. Most quality torque limiters include a bearing between the base of the clutch and the output flange.
Mechanical torque limiters are available in a variety of sizes and designs. They can be used in virtually any application. They provide an integrated mechanical and electrical design.
Magnetic torque limiters
Using Magnetic Torque Limiters will increase the reliability and durability of your equipment. They also help prevent catastrophic failure, which is essential for preventing downtime. They are used in a wide range of applications, including printing and converting machines, woodworking machines, conveyors, and many more.
They are designed to disengage from the driven system when the torque load exceeds the design limit. This protects rotating equipment and machinery from torsional strain and other hazards. They are also designed to provide precise overload protection. Using a torque limiter can protect equipment through its entire life cycle. It may prevent a mechanism from failing or even prevent a workplace accident.
A torque limiter is typically packaged as a shaft coupling. It is also available in other forms, such as friction-plate couplings and magnetic particle couplings. It is also available in many different sizes. It is important to choose a torque limiter that is right for your needs. The design of the torque limiter must match the type of torque load generated.
They are used in a variety of applications, including speed and torque sensors, acceleration sensors, position sensors, and more. They also can be found in various counters, tachogenerators, scales, and measuring devices.
Magnetic torque limiters are lightweight, require no maintenance, and don’t suffer wear and fatigue. They also can be used at any temperature. They have a quick response time, and they can reduce the transmission of torsional vibrations.
Permanent-magnet synchronous torque limiters
Various types of torque limiters are available in the market. These include friction torque limiters, magnetic particle clutch torque limiters, and spring-loaded pawl-spring torque limiters. These devices are used to limit the torque transmitted from an input shaft to an output shaft. These devices reduce the force experienced by the drive train components and thus enhance the reliability of electromechanical actuators. They protect expensive components from damage and physical injury.
In a magnetic particle clutch torque limiter, a magnetic field is generated from current. This field is transmitted to an output shaft through a physical barrier or air gap between the magnetic field lines. Magnetic particles in the assembly lock into chains along the field lines. The torque generated is statically or dynamically set. The torque is proportional to the current passing through the windings.
Friction torque limiters are used in various applications such as robotics. These devices have a radial and axial design. They also utilize sensors to prevent overload. These devices are also used as shaft-to-shaft couplings. The torque density is good and the devices are easy to operate.
Permanent-magnet synchronous torque limiters are another type of torque limiters. This type uses twin discs with mated magnets on their faces. These devices are fast acting and provide quick response. They can also have backlash.
In a permanent-magnet synchronous torque limiter, the magnetic field is generated from an excitation source. This field then interacts with a PM field to generate torque.
Roller-detent torque limiters
Whether you’re working on a manufacturing or processing line, it’s important to be aware of the various types of torque limiters and how they work. They can protect your equipment from overload and damage, and prevent physical injury to personnel. These devices can also be used in industrial robots, assembly lines, printing and converting machines, and conveyors.
Torque limiters can be mechanical, pneumatic, or electronic. Some systems have a single-position device, while others have a flexible coupling model that allows small parallel offsets and angular misalignments. Some systems also offer random reset devices.
Torque limiters are designed to protect expensive components from overloaded conditions. Modern machines have a predictable motion and torque, but unexpected forces can exceed their design limits. They can also eliminate physical injury by isolating driving and driven equipment from each other when overload occurs.
Mechanical torque limiters are available in a wide range of sizes and are designed for use in virtually any application. They are also backlash-free and offer superior repeat accuracy. They are ideal for processing different materials, and are suitable for applications such as woodworking.
Electronic torque limiters are less expensive than mechanical devices, and offer a more reliable control mechanism. They can apply pressure to thrust flanges and control the volume of air in the air chamber. They are commonly used in sheet metal processing equipment, printing and converting machines, and industrial robots.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring is a custom-designed component that is used to transfer torque and axial force between mating components. The component can be used as a slip clutch and as a force limiter.
The tolerance ring may be made from metal, such as nickel-copper, spring steel, carbon steel, or copper-beryllium. The material may be heat-treated to provide the desired hardness and durability. The tolerance ring is typically curved to facilitate assembly. The tolerance ring can also be manufactured as an annular band.
The tolerance ring includes a generally cylindrical body. The body may be formed with a slit down the side. The body may also be constructed with one or more rows of projections. A tolerance ring is typically located between the inner component and the outer component. The tolerance ring transfers torque between the inner and outer components.
A tolerance ring may have an apex radius of no less than 1.01 RB. The base radius is measured perpendicularly from the ring’s central axis to the outer surface of the apex.
A tolerance ring may be arranged in a centered or piloted configuration. A centered configuration requires grooves in the bearing housing. A piloted configuration uses a step instead of a groove.
In a two-layer tolerance ring configuration, the first layer may include a plurality of radially extending projections. The second layer may include a smooth, regular surface. The two layers may overlap in some locations. When the layers overlap, the second layer may act as a sleeve around the inner component. The second layer may also act as a diffuser for transmitted force.
Challenge torque limiters
Designed to optimize torque and speed in drive systems, the Challenge torque limiter is available in torque ranges of three to 1090 Nm. Using an array of spring loaded friction discs, Challenge torque limiters are capable of adjusting force to the tune of a small percentage of the total torque. Whether you need a pilot bored unit or a completely custom machined model, Challenge has the expertise and resources to ensure your requirements are met.
In fact, the company has the largest line of torque limiters in the world. These units are capable of supporting shaft diameters ranging from 9mm to 64mm. They are also able to provide reliable overload protection. Having a torque limiter mounted in your machine is the smartest decision you can make.
The company also offers a range of torque limiters that are specifically engineered to address the needs of industry sectors such as automotive, aerospace, and medical. Aside from torque limiters, the company also offers other product solutions such as servo motors, actuators and cylinders, and power transmission systems. The patented R+W torque limiter has a proprietary patented operational principle that can be adjusted to match the application and meet its intended use. They are also available in a variety of torque ranges, sizes, and capacities. They also offer a comprehensive warranty and service program. They have a plethora of applications in industrial robots, conveyor systems, assembly lines, and even printing and converting equipment.
editor by czh 2022-12-15
China Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch Shaft for Agricultural Machines China Manufacturer OEM / ODM 1/4 drive torque limiter
Product Description
Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch shaft for Agricultural Machines China Manufacturer OEM / ODM
US $10-999 / Piece | |
100 Pieces (Min. Order) |
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Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
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Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
Material: | Carbon Steel |
---|---|
Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
###
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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Choosing the Right Limiter Torque
Choosing the right limiter torque is crucial to your safety and that of your loved ones. There are many factors that go into selecting the right limiter, and you need to take them into consideration before making your final decision.
Mechanical
Using mechanical limiter torque is an ideal solution for protecting machinery and equipment from excessive torque. Overloads can lead to downtime and expensive repairs. This is because overloads occur when forces exceed the design limits of the mechanism.
Mechanical limiter torque is designed to limit the output of the drive to a predetermined value. This means that when the torque exceeds the specified value, the device will disengage from the driven device. This allows the system to coast to a stop.
Mechanical torque limiters are available in a wide range of sizes and can be used in virtually any application. They can be used in assembly lines, printing and converting machines, conveyors, industrial robots, and sheet metal processing equipment.
There are two main types of mechanical limiter torque: shear pin and ball detent. Shear pin torque limiters use metal pins to couple two rotating bodies. The drive pawl is held in place by a spring. Ball detent torque limiters use a series of balls to transmit torque. Both have evolved from simple slip-clutch designs.
Mechanical torque limiters are designed to provide a quick disengagement within milliseconds when torque overload conditions occur. They also provide a high level of accuracy and sensitivity. They can handle torque ranges of 40 to 24,000 in-lbs.
Mechanical limiter torque can be reset automatically or manually. Some of the newer devices utilize special springs with negative spring rates. This allows the device to re-engage more quickly and easily when an overload condition occurs. The spring rate also eliminates breathing and false trips.
The design of a mechanical torque limiter has evolved from a basic shear-pin or slip-clutch design. The new devices are more accurate and have less impact on the drive system. They also offer high sensitivity and a high level of safety.
There are also several types of mechanical overload devices. Some of these devices use a single screw to adjust the release torque. Others have a ratcheting mechanism. Some are even flexible couplings that allow for small angular misalignments and parallel offsets.
Choosing the right torque limiter is an easy way to protect machinery and equipment from overloads. With a range of designs to choose from, the right mechanical limiter can provide overload protection at an affordable price.
Electrical
Using an electrical limiter torque device is an ideal way to increase the reliability of electromechanical actuators, particularly when it comes to power transmission applications. These devices help dissipate rotational energy without causing damage to the driven device. They can be used in a wide variety of applications, including robotics and gear driving systems.
When selecting a torque limiter, it’s important to choose one that meets your application’s needs. There are many types of limiters on the market, and each has its own benefits.
The main advantage of an electronic limiter is that it can monitor and control torque overload. However, these devices are a bit cumbersome, and you will have to install many sensors and devices to make sure that the system is running properly.
Torque limiters are also useful in cases where the driven device cannot absorb the full output torque. For example, if the motor drives a bottle capping machine, the motor may not be able to fully absorb the torque, and the torque limiter must be used.
An electronic limiter torque device is not as effective as a mechanical one. In many cases, the motor controller may receive feedback from the shaft during an overload, but it will not immediately stop the over-torque part of the system.
Torque limiters are also important for protecting the drive train from overload. An electronic signal can shut down the over-torque part of the drive system, and a limit switch is often included in the package. This allows the drive train to be tested automatically for proper operation.
The most important feature of a torque limiter is its ability to separate the load from the drive. It can reduce the size of a drive train, as well as increase the efficiency of an electromechanical actuator.
In some cases, an electronic limiter is able to act like a fusing mechanism, automatically resetting itself when it detects an overload. However, a mechanical one is usually the better choice for most applications.
Torque limiters come in a wide range of sizes and styles. For example, there are ball detent type limiters, which may have compression adjustment or multiple detent positions. There are also synchronous magnetic, pawl and spring, and shear pin types.
Disconnect types
Several types of disconnect torque limiters are available on the market. Some are electrical and require sensors to be installed, while others are mechanical and require no special devices.
Mechanical torque limiters are a cheaper option. They offer better protection than most electrical methods and are less prone to premature wear. They can be installed in a wide variety of applications. They can protect machinery with rotating components, including gearboxes, pulleys, conveyors and assembly lines.
Mechanical torque limiters can be either friction or magnetic. The friction type has spring loaded friction disks that slip against each other when the torque reaches a certain threshold. The magnetic type uses a magnetically susceptible material to create a magnetic particle clutch.
Both types of torque limiters are designed to protect machinery from mechanical overload. Choosing the right type will ensure protection at a reasonable price. Mechanical torque limiters offer a faster response time and better protection than electronic methods.
The friction type works like an automobile clutch. When the torque reaches a certain threshold, friction disks slip against each other to allow the torque to be transmitted. Mechanical friction limiters can be customized with a variety of outputs. They can also be adjusted manually. They are best suited for applications that experience a torque variance of less than 10%.
A torque limiter is used in industrial robots to prevent damage. They are also used in woodworking machines, printing and converting machines, and conveyors. They provide complete operational safety and offer long service life. Torque limiters are also used in assembly lines. They can prevent larger incidents by limiting damage from crash stops and jams.
Torque limiters come in a variety of designs, including pawl and spring, shear pin, and ball detent. The main difference between the types is how they disconnect.
Pawl and spring methods use springs to hold a drive pawl in place against the rotor. Shear pins are the most commonly used type of disconnect torque limiter. They are inexpensive to produce and reliable. However, they can be difficult to control accurately.
Ball detent type limiters use hardened balls or rollers in sockets that force the drive and driven elements apart when torque reaches a certain threshold. Ball detent limiters may need to be reset manually or automatically.
Placement
Having a torque limiter on your machine can prevent damage to your components and your machine from overloading. They also protect the motor and the gearbox from jams. They reduce the torque required to move a conveyor or prime mover.
Torque limiters are found in all kinds of machine and processing equipment. They are especially useful in systems that require human interaction. They eliminate downtime caused by damaged components and eliminate the need for replacement parts. They are also ideal for applications that have a +/- 10% variance in torque.
Torque limiters typically include a spring-preload control element that uses special methods to limit the backlash that can occur between a drive element and a control element. Some systems also offer a random reset device that allows the operator to choose a new setting to reduce the risk of overload.
Another type of torque limiter is a friction type. This is a simple, low-cost method of overload protection. Unlike a shear pin, which requires lubrication, a friction type torque limiter operates much more accurately. When an overload occurs, the device breaks free before it hurts something. They are also more dependable than shear pins. The teeth on a friction torque limiter are aligned to mesh with each other and they are usually made of metal. They can also have bronze bushings for added strength.
Electromagnetic torque systems are similar to pneumatic torque systems, but they use electric current to energize a magnetic coil. They are also spring-set. This type of torque limiter is more reliable than a pneumatic one. It also has fast switching functions.
Torque limiters are usually found in industrial facilities, but they are also found in many commercial and consumer applications. Torque limiters can be used to couple gears, sprockets, motors, and even pumps. The size of the torque limiter will depend on the torque load and the machine cycle requirements. Some torque limiters are made to fit a single shaft, while others are made to couple several. Some types of torque limiters are made with a keyless locking mechanism to reduce the risk of backlash.
editor by czh 2022-11-28
China best torque limiter factory manufacturer & supplier Ratchet Torque Limiter EPT Series Power Take off Tractor Pto Spline Slip Clutch Shaft for Agricultural Machines China Manufacturer EPT ODM with top quality & best price
We – EPG Team the most significant gearbox & motors , torque limiter couplings and gears manufacturing facility in China with 5 distinct branches. For more information: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
Ratchet Torque Limiter EPT Collection Electricity Just take off Tractor Pto Spline Slip Clutch shaft for Agricultural Devices China Producer EPT / ODM
The use ofEvery Zero-Max torque limiter is made from tough warmth handled steel for a extended operational life. first equipment manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our firm and the shown substitute areas contained herein are not sponsored, accredited, or created by the OEM.
EPT manufacturer made in China – replacement parts – in Belgaum India t55L5 Lifting Machines Truck Crane Mobile Crane 55 Ton for Sale with top quality
We – EPG Team the biggest gearbox & motors , torque limiter couplings and gears manufacturing facility in China with 5 various branches. For a lot more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
Requirements of 55 tons Hydraulic Truck Crane
• The innovative jib program adopts an embedded block, plug-in increase head and worldwide advanced U section jib, which has excellent lifting efficiency and risk-free and reliable lifting work.
• The exclusive stretch and retract technique avoids the bend of the main pipe and cylinder and the crack of the growth induced by misoperation, enhancing the safety of the operations.
• Eight patent tactics guarantee the easy, higher effectiveness and vitality conservation of the lifting, rotation, and luffing techniques.
• Undertake the new hydraulic motor with a big torque starting stage, ma ept the secondary lifting safer.
• The torque limiter adopts a colorful Liquid crystal display screen, noticing the intelligence of the failure analysis. The precision is ahead of the sector.
• The humanity style makes the cab and management cab more roomy, and simple to work.
• 6 exclusive production systems make certain substantial quality.
PARAMETERS
Total length | mm | 13980 |
General width | mm | 2550 |
Overall top | mm | 3610 |
Bodyweight | ||
Whole excess weight in travel | kg | 44000 |
Front axle load | kg | 15000 |
Rear-axle load | kg | 26000 |
Energy | ||
Motor model | SC10E340Q4 | |
Motor rated electricity | kW/(r/min) | 251/2200 |
Engine rated torque | N.m/(r/min) | 1350/1400 |
Vacation | ||
Max. journey speed | km/h | 80 |
Min. turning diameter | m | 24 |
Min. floor clearance | mm | 291 |
Method angle | ° | seventeen |
Departure angle | ° | eleven |
Max. grade capacity | % | forty |
Fuel consumption for 100km | L | forty five |
Main functionality | ||
Max. rated total lifting capacity | t | fifty |
Min. rated wor ept radius | m | three |
Turning radius at turntable tail | m | 3.482 |
Max. lifting torque | kN.m | 1764 |
Foundation increase | m | 11.3 |
Totally prolonged increase | m | 42.7 |
Entirely extended boom+ jib | m | 57.seven |
Longitudinal outrigger span | m | five.91 |
Lateral outrigger span | m | six.9 |
Wor ept pace | ||
Boom luffing time | s | 88 |
Increase full extension time | s | a hundred and eighty |
Max. swing pace | r/min | ≥2. |
The use of unique gear manufacturer’s (OEM) portion numbers or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our business and the outlined substitute components contained herein are not sponsored, authorized, or mThe unit does not disengage in the event of an overload. It carries on to slip till the resource of the torque overload is cleared, or the device is shut down.anufactured by the OEM.