Product Description
Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint cross Cover Agricultural Machinery Tractor Parts Pto Drive Shaft
Product Description
A PTO shaft (Power Take-Off shaft) is a mechanical component used to transfer power from a tractor or other power source to an attached implement such as a mower, tiller, or baler. The PTO shaft is typically located at the rear of the tractor and is powered by the tractor’s engine through the transmission.
The PTO shaft is designed to provide a rotating power source to the implement, allowing it to perform its intended function. The implement is connected to the PTO shaft using a universal joint, which allows for movement between the tractor and the implement while still maintaining a constant power transfer.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
| SHIELD S | SHIELD W |
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
4.WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
PTO Drive Shaft Parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Pto Shaft |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Harvester, Planting and Fertilization |
| Material: | 45cr Steel |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you provide examples of products or equipment that incorporate injection molded parts?
Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:
1. Electronics and Consumer Devices:
– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.
– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.
– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.
– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.
2. Automotive Industry:
– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.
– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.
– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.
3. Medical and Healthcare:
– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.
– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.
– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.
4. Packaging Industry:
– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.
– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.
– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.
5. Toys and Games:
– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.
6. Industrial Equipment and Tools:
– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.
– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.
– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.
These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by CX 2024-01-15
China manufacturer Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch Shaft for Agricultural Machines China Manufacturer OEM / ODM
Product Description
Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch shaft for Agricultural Machines China Manufacturer OEM / ODM
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Flexible Shaft |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can you provide examples of products or equipment that incorporate injection molded parts?
Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:
1. Electronics and Consumer Devices:
– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.
– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.
– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.
– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.
2. Automotive Industry:
– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.
– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.
– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.
3. Medical and Healthcare:
– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.
– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.
– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.
4. Packaging Industry:
– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.
– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.
– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.
5. Toys and Games:
– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.
6. Industrial Equipment and Tools:
– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.
– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.
– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.
These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.
Are there specific considerations for choosing injection molded parts in applications with varying environmental conditions or industry standards?
Yes, there are specific considerations to keep in mind when choosing injection molded parts for applications with varying environmental conditions or industry standards. These factors play a crucial role in ensuring that the selected parts can withstand the specific operating conditions and meet the required standards. Here’s a detailed explanation of the considerations for choosing injection molded parts in such applications:
1. Material Selection:
The choice of material for injection molded parts is crucial when considering varying environmental conditions or industry standards. Different materials offer varying levels of resistance to factors such as temperature extremes, UV exposure, chemicals, moisture, or mechanical stress. Understanding the specific environmental conditions and industry requirements is essential in selecting a material that can withstand these conditions while meeting the necessary standards for performance, durability, and safety.
2. Temperature Resistance:
In applications with extreme temperature variations, it is important to choose injection molded parts that can withstand the specific temperature range. Some materials, such as engineering thermoplastics, exhibit excellent high-temperature resistance, while others may be more suitable for low-temperature environments. Consideration should also be given to the potential for thermal expansion or contraction, as it can affect the dimensional stability and overall performance of the parts.
3. Chemical Resistance:
In industries where exposure to chemicals is common, it is critical to select injection molded parts that can resist chemical attack and degradation. Different materials have varying levels of chemical resistance, and it is important to choose a material that is compatible with the specific chemicals present in the application environment. Consideration should also be given to factors such as prolonged exposure, concentration, and frequency of contact with chemicals.
4. UV Stability:
For applications exposed to outdoor environments or intense UV radiation, selecting injection molded parts with UV stability is essential. UV radiation can cause material degradation, discoloration, or loss of mechanical properties over time. Materials with UV stabilizers or additives can provide enhanced resistance to UV radiation, ensuring the longevity and performance of the parts in outdoor or UV-exposed applications.
5. Mechanical Strength and Impact Resistance:
In applications where mechanical stress or impact resistance is critical, choosing injection molded parts with the appropriate mechanical properties is important. Materials with high tensile strength, impact resistance, or toughness can ensure that the parts can withstand the required loads, vibrations, or impacts without failure. Consideration should also be given to factors such as fatigue resistance, abrasion resistance, or flexibility, depending on the specific application requirements.
6. Compliance with Industry Standards:
When selecting injection molded parts for applications governed by industry standards or regulations, it is essential to ensure that the chosen parts comply with the required standards. This includes standards for dimensions, tolerances, safety, flammability, electrical properties, or specific performance criteria. Choosing parts that are certified or tested to meet the relevant industry standards helps ensure compliance and reliability in the intended application.
7. Environmental Considerations:
In today’s environmentally conscious landscape, considering the sustainability and environmental impact of injection molded parts is increasingly important. Choosing materials that are recyclable or biodegradable can align with sustainability goals. Additionally, evaluating factors such as energy consumption during manufacturing, waste reduction, or the use of environmentally friendly manufacturing processes can contribute to environmentally responsible choices.
8. Customization and Design Flexibility:
Lastly, the design flexibility and customization options offered by injection molded parts can be advantageous in meeting specific environmental or industry requirements. Injection molding allows for intricate designs, complex geometries, and the incorporation of features such as gaskets, seals, or mounting points. Customization options for color, texture, or surface finish can also be considered to meet specific branding or aesthetic requirements.
Considering these specific considerations when choosing injection molded parts for applications with varying environmental conditions or industry standards ensures that the selected parts are well-suited for their intended use, providing optimal performance, durability, and compliance with the required standards.
Can you explain the advantages of using injection molding for producing parts?
Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:
1. High Precision and Complexity:
Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.
2. Cost-Effective Mass Production:
Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.
3. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.
4. Strength and Durability:
Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.
5. Minimal Post-Processing:
Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.
6. Design Flexibility:
Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.
7. Rapid Prototyping:
Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.
8. Environmental Considerations:
Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.
In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.
editor by CX 2023-12-28
China Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch Shaft for Agricultural Machines China Manufacturer OEM / ODM 1/4 drive torque limiter
Product Description
Ratchet Torque Limiter SA Series Power Take off Tractor Pto Spline Slip Clutch shaft for Agricultural Machines China Manufacturer OEM / ODM
|
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
Choosing the Right Limiter Torque
Choosing the right limiter torque is crucial to your safety and that of your loved ones. There are many factors that go into selecting the right limiter, and you need to take them into consideration before making your final decision.
Mechanical
Using mechanical limiter torque is an ideal solution for protecting machinery and equipment from excessive torque. Overloads can lead to downtime and expensive repairs. This is because overloads occur when forces exceed the design limits of the mechanism.
Mechanical limiter torque is designed to limit the output of the drive to a predetermined value. This means that when the torque exceeds the specified value, the device will disengage from the driven device. This allows the system to coast to a stop.
Mechanical torque limiters are available in a wide range of sizes and can be used in virtually any application. They can be used in assembly lines, printing and converting machines, conveyors, industrial robots, and sheet metal processing equipment.
There are two main types of mechanical limiter torque: shear pin and ball detent. Shear pin torque limiters use metal pins to couple two rotating bodies. The drive pawl is held in place by a spring. Ball detent torque limiters use a series of balls to transmit torque. Both have evolved from simple slip-clutch designs.
Mechanical torque limiters are designed to provide a quick disengagement within milliseconds when torque overload conditions occur. They also provide a high level of accuracy and sensitivity. They can handle torque ranges of 40 to 24,000 in-lbs.
Mechanical limiter torque can be reset automatically or manually. Some of the newer devices utilize special springs with negative spring rates. This allows the device to re-engage more quickly and easily when an overload condition occurs. The spring rate also eliminates breathing and false trips.
The design of a mechanical torque limiter has evolved from a basic shear-pin or slip-clutch design. The new devices are more accurate and have less impact on the drive system. They also offer high sensitivity and a high level of safety.
There are also several types of mechanical overload devices. Some of these devices use a single screw to adjust the release torque. Others have a ratcheting mechanism. Some are even flexible couplings that allow for small angular misalignments and parallel offsets.
Choosing the right torque limiter is an easy way to protect machinery and equipment from overloads. With a range of designs to choose from, the right mechanical limiter can provide overload protection at an affordable price.
Electrical
Using an electrical limiter torque device is an ideal way to increase the reliability of electromechanical actuators, particularly when it comes to power transmission applications. These devices help dissipate rotational energy without causing damage to the driven device. They can be used in a wide variety of applications, including robotics and gear driving systems.
When selecting a torque limiter, it’s important to choose one that meets your application’s needs. There are many types of limiters on the market, and each has its own benefits.
The main advantage of an electronic limiter is that it can monitor and control torque overload. However, these devices are a bit cumbersome, and you will have to install many sensors and devices to make sure that the system is running properly.
Torque limiters are also useful in cases where the driven device cannot absorb the full output torque. For example, if the motor drives a bottle capping machine, the motor may not be able to fully absorb the torque, and the torque limiter must be used.
An electronic limiter torque device is not as effective as a mechanical one. In many cases, the motor controller may receive feedback from the shaft during an overload, but it will not immediately stop the over-torque part of the system.
Torque limiters are also important for protecting the drive train from overload. An electronic signal can shut down the over-torque part of the drive system, and a limit switch is often included in the package. This allows the drive train to be tested automatically for proper operation.
The most important feature of a torque limiter is its ability to separate the load from the drive. It can reduce the size of a drive train, as well as increase the efficiency of an electromechanical actuator.
In some cases, an electronic limiter is able to act like a fusing mechanism, automatically resetting itself when it detects an overload. However, a mechanical one is usually the better choice for most applications.
Torque limiters come in a wide range of sizes and styles. For example, there are ball detent type limiters, which may have compression adjustment or multiple detent positions. There are also synchronous magnetic, pawl and spring, and shear pin types.
Disconnect types
Several types of disconnect torque limiters are available on the market. Some are electrical and require sensors to be installed, while others are mechanical and require no special devices.
Mechanical torque limiters are a cheaper option. They offer better protection than most electrical methods and are less prone to premature wear. They can be installed in a wide variety of applications. They can protect machinery with rotating components, including gearboxes, pulleys, conveyors and assembly lines.
Mechanical torque limiters can be either friction or magnetic. The friction type has spring loaded friction disks that slip against each other when the torque reaches a certain threshold. The magnetic type uses a magnetically susceptible material to create a magnetic particle clutch.
Both types of torque limiters are designed to protect machinery from mechanical overload. Choosing the right type will ensure protection at a reasonable price. Mechanical torque limiters offer a faster response time and better protection than electronic methods.
The friction type works like an automobile clutch. When the torque reaches a certain threshold, friction disks slip against each other to allow the torque to be transmitted. Mechanical friction limiters can be customized with a variety of outputs. They can also be adjusted manually. They are best suited for applications that experience a torque variance of less than 10%.
A torque limiter is used in industrial robots to prevent damage. They are also used in woodworking machines, printing and converting machines, and conveyors. They provide complete operational safety and offer long service life. Torque limiters are also used in assembly lines. They can prevent larger incidents by limiting damage from crash stops and jams.
Torque limiters come in a variety of designs, including pawl and spring, shear pin, and ball detent. The main difference between the types is how they disconnect.
Pawl and spring methods use springs to hold a drive pawl in place against the rotor. Shear pins are the most commonly used type of disconnect torque limiter. They are inexpensive to produce and reliable. However, they can be difficult to control accurately.
Ball detent type limiters use hardened balls or rollers in sockets that force the drive and driven elements apart when torque reaches a certain threshold. Ball detent limiters may need to be reset manually or automatically.
Placement
Having a torque limiter on your machine can prevent damage to your components and your machine from overloading. They also protect the motor and the gearbox from jams. They reduce the torque required to move a conveyor or prime mover.
Torque limiters are found in all kinds of machine and processing equipment. They are especially useful in systems that require human interaction. They eliminate downtime caused by damaged components and eliminate the need for replacement parts. They are also ideal for applications that have a +/- 10% variance in torque.
Torque limiters typically include a spring-preload control element that uses special methods to limit the backlash that can occur between a drive element and a control element. Some systems also offer a random reset device that allows the operator to choose a new setting to reduce the risk of overload.
Another type of torque limiter is a friction type. This is a simple, low-cost method of overload protection. Unlike a shear pin, which requires lubrication, a friction type torque limiter operates much more accurately. When an overload occurs, the device breaks free before it hurts something. They are also more dependable than shear pins. The teeth on a friction torque limiter are aligned to mesh with each other and they are usually made of metal. They can also have bronze bushings for added strength.
Electromagnetic torque systems are similar to pneumatic torque systems, but they use electric current to energize a magnetic coil. They are also spring-set. This type of torque limiter is more reliable than a pneumatic one. It also has fast switching functions.
Torque limiters are usually found in industrial facilities, but they are also found in many commercial and consumer applications. Torque limiters can be used to couple gears, sprockets, motors, and even pumps. The size of the torque limiter will depend on the torque load and the machine cycle requirements. Some torque limiters are made to fit a single shaft, while others are made to couple several. Some types of torque limiters are made with a keyless locking mechanism to reduce the risk of backlash.
editor by czh 2022-11-28
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one. Tubes or PStandard Torq-Tenders are bidirectional. Torque value stays the same no matter of rotation. If specified, the torque limiter can be configured at the factory to launch at various torque rankings for diverse rotational instructions. When utilized as a coupling, the Torq-Tender fulfills two features: 1) A flexible shaft coupling 2) a mechanical torque limiter.ipes
We have previously got Triangular profile tube and Lemon profile tube for all the sequence we provide.
And we have some star tube, splined tube and other profile tubes essential by our clients (for a specific sequence). (Make sure you notice that our catalog doesnt contain all the products we make)
If you want tubes other than triangular or lemon, make sure you offer drawings or images.
two.Stop yokes
We’ve acquired many varieties of swift launch yokes and plain bore yoke. I will recommend the usual sort for your reference.
You can also send out drawings or pictures to us if you cannot uncover your merchandise in our catalog.
3. Security gadgets or clutches
I will connect the information of protection gadgets for your reference. We have previously have Free of charge wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
4.For any other far more unique needs with plastic guard, connection strategy, color of painting, deal, and many others., you should truly feel totally free to allow me know.
Attributes:
one. We have been specialized in designing, producing generate shaft, steering coupler shaft, universal joints, which have exported to the United states, Europe, Australia and many others for years
two. Application to all types of general mechanical situation
three. Our goods are of large depth and rigidity.
4. Warmth resistant & Acid resistant
five. EPT orders are welcomed
Our manufacturing facility is a leading producer of PTO shaft yoke and universal joint.
We manufacture substantial quality PTO yokes for various vehicles, development equipment and tools. All items are constructed with rotating lighter.
We are at present exporting our merchandise all through the entire world, particularly to North The us, South The united states, Europe, and Russia. If you are interested in any product, remember to do not be reluctant to speak to us. We are loo ept ept to becoming your suppliers in the around long term.
The use of authentic gear manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our firm and the shown substitution components contained herein are not sponsored, accredited, or created by the OEM.
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The use ofEvery Zero-Max torque limiter is made from tough warmth handled steel for a extended operational life. first equipment manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our firm and the shown substitute areas contained herein are not sponsored, accredited, or created by the OEM.