Product Description
Product Category
Product Description
|
Craft |
Customized OEM Agricultural Machinery Parts Slip Yoke |
|
Available materials |
Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc etc. |
|
Drawing Formats |
PRO/Engineer, Auto CAD(DXF,DWG), CHINAMFG Works , UG, CAD / CAM / CAE, PDF,TIF etc. |
|
Testing Equipment |
CMM;Tool microscope;multi-joint arm;Automatic height gauge;Manual height gauge;Dial gauge;Marble platform;Roughness measurement. |
|
One stop processing |
CNC Turning, Milling parts, Drilling, Auto Lathe, Grinding, EDM wire cutting, Surface Treatment, etc. |
|
Surface treatment: |
Clear/color anodized; Hard anodized; Powder-coating; Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; Black oxide coating, Polishing etc… |
|
Gerenal Tolerance: (+/-mm) |
CNC Machining: 0.005mm Turning: 0.005mm Grinding(Flatness/in2): 0.003mm ID/OD Grinding: 0.002mm Wire-Cutting: 0.002mm |
|
Certification: |
ISO9001:2008, ROHS |
Detailed Photos
Are you the source factory?
Yes, we are the source manufacturer here. As the source manufacturer, we personally purchase rawmaterials, and then strictly control the production link, quality inspection link and delivery link toensure that the products can be delivered to customers with good quality and quantity.
Could you please provide drawings?
If you have samples, you can provide them to us. We can test your samples through the equipmentand then draw the drawings.
Could you provide samples?
We can provide a small number of free samples, and customers bear the freight
Could you please provide the test report?
All our products are tested before delivery. lf the buyer needs the test report, we can provide it. including the raw materials used in this product, these can be detected.
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can injection molded parts be customized or modified to meet unique industrial needs?
Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:
Design Customization:
The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.
Material Selection:
The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.
Surface Finishes:
The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.
Color and Appearance:
Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.
Secondary Operations:
Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.
Tooling Modifications:
If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.
Prototyping and Iterative Development:
Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.
Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
Can you explain the advantages of using injection molding for producing parts?
Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:
1. High Precision and Complexity:
Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.
2. Cost-Effective Mass Production:
Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.
3. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.
4. Strength and Durability:
Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.
5. Minimal Post-Processing:
Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.
6. Design Flexibility:
Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.
7. Rapid Prototyping:
Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.
8. Environmental Considerations:
Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.
In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.
<img src="https://img.hzpt.com/img/Injectionmoldedparts/Injectionmoldedparts-L1.webp" alt="China supplier Agricultural Machine Tractor Pto Drive Shaft Overrunning/Ratchet/Friction Clutch/Torque Limiter Clutch Repair Kit Agricultural Machinery Truck Parts “><img src="https://img.hzpt.com/img/Injectionmoldedparts/Injectionmoldedparts-L2.webp" alt="China supplier Agricultural Machine Tractor Pto Drive Shaft Overrunning/Ratchet/Friction Clutch/Torque Limiter Clutch Repair Kit Agricultural Machinery Truck Parts “>
editor by Dream 2024-10-18
China Good quality Highly Demanded Agricultural Machinery Tractor Drive Shaft Ratchet Torque Limiter
Product Description
Product Description
A ratchet torque limiter is a device able to interrupt the transmission of power in the event of a orque CHINAMFG or overload that exceeds the setting. The torque limiter is automatically re-engaged after the cause of the overload is removed. Ratchet torque limiters are generally employed to protect t implements subjected to constant or alternating torque from overloads.
The setting is normally 2 to 3 times the median torque M.
When the device is slipping, the user should promptly stop the PTO to avoid excessive wear.
Ratchet torque limiters should be used only on drivelines operating at speeds less than 700 RPM.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
Packaging & Shipping
Certifications
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Ratchet Torque Limiter |
|---|---|
| Usage: | Pto Shaft |
| Material: | 45cr Steel |
| Power Source: | Pto Shaft |
| Weight: | 1-2kg |
| After-sales Service: | Online Support |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How does the injection molding process contribute to the production of high-precision parts?
The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:
1. Tooling and Mold Design:
The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.
2. Material Control:
Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.
3. Injection Process Control:
The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.
4. Cooling and Solidification:
Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.
5. Automation and Robotics:
The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.
6. Process Monitoring and Quality Control:
Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.
7. Post-Processing and Finishing:
After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.
Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by CX 2024-02-22
China best Bestseller Iron Agricultural Machinery Tractor Drive Shaft Ratchet Torque Limiter
Product Description
Product Description
A ratchet torque limiter is a device able to interrupt the transmission of power in the event of a orque CHINAMFG or overload that exceeds the setting. The torque limiter is automatically re-engaged after the cause of the overload is removed. Ratchet torque limiters are generally employed to protect t implements subjected to constant or alternating torque from overloads.
The setting is normally 2 to 3 times the median torque M.
When the device is slipping, the user should promptly stop the PTO to avoid excessive wear.
Ratchet torque limiters should be used only on drivelines operating at speeds less than 700 RPM.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
Packaging & Shipping
Certifications
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Ratchet Torque Limiter |
|---|---|
| Usage: | Pto Shaft |
| Material: | 45cr Steel |
| Power Source: | Pto Shaft |
| Weight: | 1-2kg |
| After-sales Service: | Online Support |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What are the typical tolerances and quality standards for injection molded parts?
When it comes to injection molded parts, the tolerances and quality standards can vary depending on several factors, including the specific application, industry requirements, and the capabilities of the injection molding process. Here are some general considerations regarding tolerances and quality standards:
Tolerances:
The tolerances for injection molded parts typically refer to the allowable deviation from the intended design dimensions. These tolerances are influenced by various factors, including the part geometry, material properties, mold design, and process capabilities. It’s important to note that achieving tighter tolerances often requires more precise tooling, tighter process control, and additional post-processing steps. Here are some common types of tolerances found in injection molding:
1. Dimensional Tolerances:
Dimensional tolerances define the acceptable range of variation for linear dimensions, such as length, width, height, and diameter. The specific tolerances depend on the part’s critical dimensions and functional requirements. Typical dimensional tolerances for injection molded parts can range from +/- 0.05 mm to +/- 0.5 mm or even tighter, depending on the complexity of the part and the process capabilities.
2. Geometric Tolerances:
Geometric tolerances specify the allowable variation in shape, form, and orientation of features on the part. These tolerances are often expressed using symbols and control the relationships between various geometric elements. Common geometric tolerances include flatness, straightness, circularity, concentricity, perpendicularity, and angularity. The specific geometric tolerances depend on the part’s design requirements and the manufacturing capabilities.
3. Surface Finish Tolerances:
Surface finish tolerances define the acceptable variation in the texture, roughness, and appearance of the part’s surfaces. The surface finish requirements are typically specified using roughness parameters, such as Ra (arithmetical average roughness) or Rz (maximum height of the roughness profile). The specific surface finish tolerances depend on the part’s aesthetic requirements, functional needs, and the material being used.
Quality Standards:
In addition to tolerances, injection molded parts are subject to various quality standards that ensure their performance, reliability, and consistency. These standards may be industry-specific or based on international standards organizations. Here are some commonly referenced quality standards for injection molded parts:
1. ISO 9001:
The ISO 9001 standard is a widely recognized quality management system that establishes criteria for the overall quality control and management of an organization. Injection molding companies often seek ISO 9001 certification to demonstrate their commitment to quality and adherence to standardized processes for design, production, and customer satisfaction.
2. ISO 13485:
ISO 13485 is a specific quality management system standard for medical devices. Injection molded parts used in the medical industry must adhere to this standard to ensure they meet the stringent quality requirements for safety, efficacy, and regulatory compliance.
3. Automotive Industry Standards:
The automotive industry has its own set of quality standards, such as ISO/TS 16949 (now IATF 16949), which focuses on the quality management system for automotive suppliers. These standards encompass requirements for product design, development, production, installation, and servicing, ensuring the quality and reliability of injection molded parts used in automobiles.
4. Industry-Specific Standards:
Various industries may have specific quality standards or guidelines that pertain to injection molded parts. For example, the aerospace industry may reference standards like AS9100, while the electronics industry may adhere to standards such as IPC-A-610 for acceptability of electronic assemblies.
It’s important to note that the specific tolerances and quality standards for injection molded parts can vary significantly depending on the application and industry requirements. Design engineers and manufacturers work together to define the appropriate tolerances and quality standards based on the functional requirements, cost considerations, and the capabilities of the injection molding process.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by CX 2024-01-17
China Best Sales Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint Cross Cover Agricultural Machinery Tractor Parts Pto Drive Shaft
Product Description
Wide Angle Pto Adaptor Cardan Spline Shaft Yoke Tube Torque Limiter Universal Joint cross Cover Agricultural Machinery Tractor Parts Pto Drive Shaft
Product Description
A PTO shaft (Power Take-Off shaft) is a mechanical component used to transfer power from a tractor or other power source to an attached implement such as a mower, tiller, or baler. The PTO shaft is typically located at the rear of the tractor and is powered by the tractor’s engine through the transmission.
The PTO shaft is designed to provide a rotating power source to the implement, allowing it to perform its intended function. The implement is connected to the PTO shaft using a universal joint, which allows for movement between the tractor and the implement while still maintaining a constant power transfer.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
| SHIELD S | SHIELD W |
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
4.WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
PTO Drive Shaft Parts
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| Type: | Pto Shaft |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Harvester, Planting and Fertilization |
| Material: | 45cr Steel |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you provide examples of products or equipment that incorporate injection molded parts?
Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:
1. Electronics and Consumer Devices:
– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.
– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.
– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.
– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.
2. Automotive Industry:
– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.
– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.
– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.
3. Medical and Healthcare:
– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.
– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.
– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.
4. Packaging Industry:
– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.
– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.
– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.
5. Toys and Games:
– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.
6. Industrial Equipment and Tools:
– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.
– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.
– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.
These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by CX 2024-01-15
China high quality Friction Torque Limiter for Heavy Duty Pto Drive Shaft Tractor
Product Description
Product Description
The torque limiter is activated when the setting torque exceeds the calibration torque. During the torque CHINAMFG limiting phase,the clutch continues to transmit power. The clutch is useful as a safety device tp protect against load peaks and to start machines with high rotational inertia. It is recommended to ensure that the setting value is correct to avoid excessive heating of the friction discs (insufficient setting) or clutch seizing (excessive seting).
I will attach the details of safety devices for your reference. We’ve already have Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and Overrunning clutch (RAS) For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
| Type: | Friction Torque Limiter |
|---|---|
| Usage: | Pto Shaft |
| Material: | 45cr Steel |
| Power Source: | Pto Shaft |
| Weight: | 7-13kg |
| After-sales Service: | Online Support |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What are the typical tolerances and quality standards for injection molded parts?
When it comes to injection molded parts, the tolerances and quality standards can vary depending on several factors, including the specific application, industry requirements, and the capabilities of the injection molding process. Here are some general considerations regarding tolerances and quality standards:
Tolerances:
The tolerances for injection molded parts typically refer to the allowable deviation from the intended design dimensions. These tolerances are influenced by various factors, including the part geometry, material properties, mold design, and process capabilities. It’s important to note that achieving tighter tolerances often requires more precise tooling, tighter process control, and additional post-processing steps. Here are some common types of tolerances found in injection molding:
1. Dimensional Tolerances:
Dimensional tolerances define the acceptable range of variation for linear dimensions, such as length, width, height, and diameter. The specific tolerances depend on the part’s critical dimensions and functional requirements. Typical dimensional tolerances for injection molded parts can range from +/- 0.05 mm to +/- 0.5 mm or even tighter, depending on the complexity of the part and the process capabilities.
2. Geometric Tolerances:
Geometric tolerances specify the allowable variation in shape, form, and orientation of features on the part. These tolerances are often expressed using symbols and control the relationships between various geometric elements. Common geometric tolerances include flatness, straightness, circularity, concentricity, perpendicularity, and angularity. The specific geometric tolerances depend on the part’s design requirements and the manufacturing capabilities.
3. Surface Finish Tolerances:
Surface finish tolerances define the acceptable variation in the texture, roughness, and appearance of the part’s surfaces. The surface finish requirements are typically specified using roughness parameters, such as Ra (arithmetical average roughness) or Rz (maximum height of the roughness profile). The specific surface finish tolerances depend on the part’s aesthetic requirements, functional needs, and the material being used.
Quality Standards:
In addition to tolerances, injection molded parts are subject to various quality standards that ensure their performance, reliability, and consistency. These standards may be industry-specific or based on international standards organizations. Here are some commonly referenced quality standards for injection molded parts:
1. ISO 9001:
The ISO 9001 standard is a widely recognized quality management system that establishes criteria for the overall quality control and management of an organization. Injection molding companies often seek ISO 9001 certification to demonstrate their commitment to quality and adherence to standardized processes for design, production, and customer satisfaction.
2. ISO 13485:
ISO 13485 is a specific quality management system standard for medical devices. Injection molded parts used in the medical industry must adhere to this standard to ensure they meet the stringent quality requirements for safety, efficacy, and regulatory compliance.
3. Automotive Industry Standards:
The automotive industry has its own set of quality standards, such as ISO/TS 16949 (now IATF 16949), which focuses on the quality management system for automotive suppliers. These standards encompass requirements for product design, development, production, installation, and servicing, ensuring the quality and reliability of injection molded parts used in automobiles.
4. Industry-Specific Standards:
Various industries may have specific quality standards or guidelines that pertain to injection molded parts. For example, the aerospace industry may reference standards like AS9100, while the electronics industry may adhere to standards such as IPC-A-610 for acceptability of electronic assemblies.
It’s important to note that the specific tolerances and quality standards for injection molded parts can vary significantly depending on the application and industry requirements. Design engineers and manufacturers work together to define the appropriate tolerances and quality standards based on the functional requirements, cost considerations, and the capabilities of the injection molding process.
How do innovations and advancements in injection molding technology influence part design and production?
Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:
Design Freedom:
Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.
Improved Precision and Accuracy:
Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.
Material Advancements:
The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.
Process Efficiency:
Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.
Overmolding and Multi-Material Molding:
Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.
Additive Manufacturing Integration:
The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.
Sustainability and Eco-Friendly Solutions:
Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.
Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.
Are there different types of injection molded parts, such as automotive components or medical devices?
Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:
1. Automotive Components:
Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:
- Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
- Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
- Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
- Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
- Seating components: Seat frames, headrests, armrests, and seatbelt components.
2. Medical Devices:
The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:
- Syringes and injection pens
- Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
- Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
- Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.
3. Consumer Products:
Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:
- Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
- Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
- Toys and games: Action figures, building blocks, puzzles, and board game components.
- Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
- Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.
4. Packaging:
Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:
- Bottles and containers for food, beverages, personal care products, and household chemicals.
- Caps and closures for bottles and jars.
- Thin-walled packaging for food products such as trays, cups, and lids.
- Blister packs and clamshell packaging for retail products.
- Packaging inserts and protective foam components.
5. Electronics and Electrical Components:
Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:
- Connectors and housings for electrical and electronic devices.
- Switches, buttons, and control panels.
- PCB (Printed Circuit Board) components and enclosures.
- LED (Light-Emitting Diode) components and light fixtures.
- Power adapters and chargers.
These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.
editor by CX 2023-12-07
China Tractor gearbox for PTO drive shaft agricultural machines torque limiter delete
Problem: New
Guarantee: 6 Months
Relevant Industries: Farms
Showroom Spot: None
Video outgoing-inspection: Not Offered
Machinery Examination Report: Not Available
Advertising and marketing Variety: New Item 2571
Sort: Shafts
Use: Tractors
Tube: Triangle /Lemon /Star /Involute Spline Tube
Yoke: Splined yoke / Simple Bore yoke / Tube yoke
Yoke Processing: Forging or Casting
Clutch: Friction clutch(Taper Pin/ Clamp Bolt/ 4 Friction Disc)
Plastic Guard: a hundred thirty/a hundred and sixty/180 sequence
Coloration: yellow black and so forth.
Following Warranty Provider: Video clip technical assistance, Online assist
Regional Service Location: None
Packaging Particulars: 1 set per carton or your call for
Port: ZheJiang
Shaft parts
Complex data
Solution
Packing
Business Information
FAQ1. Q: Are your products cast or cast?
A: All of our items are solid.
2. Q: Do you have a CE certificate?
A: Sure, we are CE competent.
three. Q: What is the horse power of the pto shaft are accessible?
A: We provide a total selection of pto shaft, CE 8-22hp farm products 2 wheel going for walks tractor farm walking tractor ranging from 16HP-200HP.
four. Q: How numerous splined specification do you have ?
A: We create 1 3/8″ Z6 1 3/4″ Z6 1 3/4″ Z20 1 3/8″ Z21 Gold Double Dragon Head Necklace Brass Gold Plated Thai Chain Beautiful Men’S Jewellery 1 1/2″ Z8 1 1/8″ Z6 48*42*8-Z8 sixty*52*10-Z65*56*ten-Z8 TRP series high pace rotary vane vacuum pump TRP-60 TRP-90 TRP-36 TRP-forty eight 54*forty six*9-Z8splines.
five. Q: What is your payment terms?
A: T/T, L/C, D/A, Summer Entire body Jewellery African Waistline Seed Beads Belly Chain Bohemian Design Elastic Colorful Rice Bead Waist Chain For Women D/P….
6. Q: What is the supply time?
A: thirty times following getting your innovative deposit.
7. Q: What is your MOQ?
A: fifty sets for each sort.
Choosing the Right Torque Limiter
Whether you are looking for a synchronous magnetic torque limiter, a mechanical torque limiter, a CZPT(r) Tolerance Ring, or a ball detent torque limiter, there are many options available. Hopefully this article will help you decide which type of limiter to use for your application.
Mechanical torque limiters
Designed to safeguard the main components of a machine, mechanical torque limiters are used in various applications, including woodworking, printing and converting, industrial robots and conveyors. They provide disengagement within milliseconds when torque overload occurs. The main purpose of these devices is to protect the machine’s drive line from excessive torque. They can be installed in several parts of a machine to maximize protection.
Mechanical torque limiters come in two main types: friction and magnetic. The friction type is made up of spring loaded friction disks that slip against each other when torque exceeds a threshold. The friction disks interface with each other like an automobile clutch. The spring rate of the disks is adjusted to create the torque slip threshold. Once the threshold has been reached, the friction disks slip out of the socket and disengage the drive line.
Mechanical torque limiters are often regarded as old fashioned. However, they offer better accuracy than alternatives, making them more suitable for a variety of applications. They are easily adjustable, allowing users to customize the disengagement torque value after installation.
Mechanical torque limiters are available in various sizes and can be used in virtually any application. These devices can be placed in multiple locations throughout a machine to disengage the drive line before the electronic device. They are able to disengage the drive line in a fraction of a second, ensuring that no damage is done to the machine.
Ball and roller torque limiters are popular designs. They are available for in-line and offset transmissions. These designs are often made with wide gears to accommodate a variety of torque ranges. They are also used for industrial robots and sheet metal processing equipment.
Synchronous magnetic torque limiters
Several types of torque limiters are available. Some of these are designed to automatically reset themselves after a period of overload. Others need to be reset manually. Among these are the synchronous magnetic torque limiter, the friction plate torque limiter and the spring-loaded pawl-spring torque limiter.
The synchronous magnetic torque limiter works with a pair of strong magnets mounted on each shaft. This provides a quick response time and the ability to transmit power to other parts of the vehicle. However, these limiters can have more backlash than mechanical types.
The synchronous magnetic torque limiter can be modified to work with various types of magnets. The magnets can be made closer or further apart. This will change the torque limitation without leaving the spirit of the invention.
The friction plate torque limiter can also be used as a shaft-to-shaft coupling. This is useful for applications where the machine is constantly running. The torque limiter also prevents torsional strain on the drive shaft.
Another type of torque limiter uses hard balls that are held in place by springs. The balls detach to disconnect the drive when necessary. This is similar to a clutch. The balls can be housed in conical holes in the traction flange. The springs prevent the balls from slipping out of the flange.
Another type of torque limiter uses springs, shear pins, and other mechanical components. It’s designed to shut down the machine when there’s too much inertia. This is important because too much inertia can cause a crash. This type of torque limiter can be used to prevent catastrophic failure.
There are also torque limiters that use magnetic particles instead of magnets. These can be statically set or dynamically set.
Ball detent torque limiters
Choosing the right torque limiter can protect your machinery against damage. They can also prevent physical injury to workers. There are several designs to choose from. Some systems offer a single position device. Others offer a random reset device. The selection is based on your application.
Ball detent torque limiters are used in applications where precise torque is required. They offer good torque density and are suitable for packaging, woodworking, textile and food processing machinery. The design of these units allows them to react quickly and accurately to an overload. They can be manually engaged or automatically engaged when an over-torque condition is corrected.
In a typical ball detent torque limiter, a number of balls or rollers are used in sockets. When the load is overloaded, the balls or rollers slide out of the sockets. The balls are made of chrome-alloy steel that is hardened to at least Rc 60.
A torque limiter is used to prevent physical injury and damage to rotating machine components. It protects expensive components. They are used in servo systems, packaging, woodworking, textile and food processing machinery, as well as a wide range of other applications.
The design of a torque limiter can cause significant wear on the detents. Therefore, the selection of a torque limiter must consider the number of components and the complexity of the design.
Some torque limiters use special methods to eliminate internal backlash. Others use a pneumatic control system. An air pressure system applies force to a piston that applies torque to the balls or rollers in the detent. The air pressure is then exhausted from an air chamber when the overload occurs.
The air pressure is also used to disengage the torque limiter in case of an accident. The pneumatic control system is also used in more advanced ball detent torque limiters.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring limits limiter torque to a greater extent than a conventional design. This ring comprises a resilient material band extending between a pair of components. Each of the components is statically coupled to the other. Each of the components has a pair of radial projections adapted to exert radial forces against the other. Typically, the inner and outer components rotate with respect to one another. This rotation is caused by the torque transmitted by the tolerance ring. This torque can exceed the force of interference fit.
The tolerance ring includes an outer circumference, a tangent circle 36, and a center point 38. The diameter of the tolerance ring is determined by the amount of overlap between the ends of the band. Normally, the diameter of the tolerance ring is smaller than the diameter of the unformed annular portions.
The tolerance ring may be made of metal such as spring steel. This material provides increased gripping strength and radial flexibility. However, tolerance rings can also be made of harder material. The inner component can be made of a material having a VPNIC less than the tolerance ring’s VPNTR.
The tolerance ring also includes a guide portion extending from an unformed annular portion of the band. The guide portion defines an entrance at one end of the ring. The entrance can be slanted in relation to the axis of the ring. The perimeter of the entrance is a fraction of the perimeter of the band.
The tolerance ring can also include a plurality of wave structures extending radially outward from the undeformed portion. These structures can be regular formations, such as ridges or fingers, or they can be partially disconnected from the undeformed portion. Each wave structure can have a different physical appearance. They can be arranged to have a plurality of columns, or they may be one or two rows of formations. The number of wave structures can be anywhere from a few to dozens. These structures can also be partially disconnected from the undeformed portion, allowing them to provide enhanced gripping properties.
Challenge slip clutch/friction plate torque limiters
Choosing the right torque limiter can help you save money, prevent damage and extend the life of your machine. Typically, torque limiters are used in engines of all types of manual automobiles. They are also used in servo motor drives, conveyors, robotic applications, printing and converting machines, and in sheet metal processing equipment.
One of the most important reasons to consider a torque limiter is the protection it offers to your rotating parts. Unnecessary torque can wear out components, reduce efficiency and lead to downtime. In addition, unexpected forces can exceed the design of a mechanism. Torque limiters can also act as a clamping hub for direct drives.
Torque limiters are also useful in limiting damage from jams. These are generally cylindrical devices that are made from steel, and are used to transfer torque from a drive shaft to an output shaft. They appear to be rings, but are actually composed of an internal assembly of gears. A torque limiter can be configured for electrical actuation or manual operation.
Another important function of a torque limiter is to provide a consistent torque level. This can help reduce downtime and prevent larger, more costly accidents.
The most obvious way to achieve this is through a slip clutch. A slip clutch is a clutch that disconnects from the main drive, allowing inertia to uncouple from a jammed section. This is achieved by using a spring or a shear pin connection.
Another interesting function of a torque limiter is to allow for a longer service life of the shaft in a low-speed application. They are often used in combination with sprocket gears or timing belts. This can provide a smoother, more consistent torque level.
editor by Cx2023-07-13
China Agricultural Machine Tractor Pto Drive Shaft OverrunningOverrunRatchetFriction ClutchTorque Limiter Clutch Repair Kit torque limiter coupling
Use: Tractors, PTO shafts
Product Quantity: SB
Operate: Electrical power transmission Yoke
Processing of yoke: Forging
Design and style: Tailored
Certificate: CE Certification
Packaging Specifics: wooden scenario/iron crate
Port: HangZhou or ZheJiang
In depth Photos
| Model Amount | Shear Bolt Toequr Limiter |
| Function | Electricity transmission Yoke |
| Use | PTO shafts |
| Spot of Origin | ZHangZhoug, China (Mainland) |
| Manufacturer Title | Precise |
| Yoke Type | thrust pin/swift launch/ball attachment/collar/double drive pin/bolt pins/split pins |
| Processing Of Yoke | Forging |
| Spline Variety | 1 3/8″ Z6 1 3/8 Z21 1 3/4 Z201 1/8 Z6 1 3/4 Z6 8*42*forty eight*8 8*32*38*six |
Far more Selection
Composition
Set up Diagram
Packing& Household Moulding Tooling Molded Spare Elements Plastic Injection Custom Epoxy Resing Mildew Rotational Molding Services Transport
Our Company
FAQ1. Q: Are your merchandise forged or cast?
A: All of our items are forged.
two. Q: Do you have a CE certificate? A: Yes, we are CE experienced.3. Q: What is the horse energy of the pto shaft are accessible? A: We offer a full variety of pto shaft, ranging from 16HP-200HP.4. Q: How a lot of splined specification do you have ? A: We generate 1 1/8”-Z6, 1 3/8”-Z6, 1 3/4”-Z6, 1 3/8” Thailand Manufacturing facility Wholesale With Logo 925 Sterling Silver Jewelry Silver Chain Appeal butterfly Pendant Pandoraers Bracelets – Z21, 1 3/4”-Z20, 8X42X48X8 and 8X32X38X6 splines.5. Q: How about the warranty? A: We guarantee 1 calendar year guarantee. With good quality difficulties, we will send you the new products for cost-free in up coming cargo.6. Q: What is your payment phrases? A: T/T, L/C, D/A, D/P….7. Q: What is the supply time? A: 30 times following getting your advanced deposit.8. Q: What’ Gede mould plastic injection mould digital elements appliance molding injection productions s your MOQ? A: fifty PCS for every kind.
Choosing the Right Limiter Torque Control System
Whether you’re building a new machine or retrofitting an existing one, you’ll need a limiter torque control system. There are a number of different types available, and they can help you ensure the right torque is applied to your machine’s parts.
Pneumatic approach to limiter torque
Choosing the right torque limiter is essential to protect your machine and drive system from over-torque. There are several types of torque limiters, including mechanical, pneumatic, electromagnetic, and magnetic.
Mechanical torque limiters are a common type of torque limiter. They engage the driven side of the drive shaft by using a series of rollers or balls. They can be used in a wide variety of applications.
A pneumatic approach to limiter torque is used in applications that require maximum power during start-up. A torque limiter consists of an input shaft and an output shaft, which are connected by a pin. Once the torque limiter exceeds the torque limit, the pin fractures and the output shaft is disengaged. The pin can then be replaced to reconnect the shaft.
Torque limiters can also be used to control air volume. In pneumatic systems, air pressure is applied to a piston to force a ball detent device to engage. A microswitch in the case activates the limit switch when excessive loads are applied.
Electromagnetic torque limiters are similar to the pneumatic approach. The output shaft is a rotor. The inner shaft is a shaft with a small back iron that carries a PM field. The PM field generates torque, which is controlled by the angle between the magnets.
Electromagnetic torque limiters can be designed to operate at any temperature. They can also have a variable airgap to change the magnetic field. The MR fluid can also be used in magnetic field-based torque limiters to increase the density of torque.
Mechanical torque limiters are also used to limit transmission torque in robotic applications. They are available in a variety of sizes. They can also be integrated with an electric machine for mass savings.
Torque limiters can also be used as fail-safe devices. They act like fuses during overload. When the torque limiter is disengaged, the torque is transmitted to the drive system. This prevents damage to the drive system components.
Depending on your application, you can choose a torque limiter that can be adjusted to a low value. This allows you to easily control the torque limit for the start-up torque and can be adjusted to accommodate the machine’s cycle requirements.
Permanent-magnet synchronous torque limiter
Whether you are looking to replace a damaged motor, or simply want to enhance performance in an application with high speed passing requirements, the application of a permanent-magnet synchronous torque limiter can be a great option. This type of torque limiter can help improve high speed passing performance, as well as provide a safety measure that prevents the engine from overheating.
Torque limiters come in a variety of formats. They can be static or dynamic, and can be reset manually or automatically. They can also be in the form of a hub, a sheave, or a pulley. Some can even mount a sprocket. The synchronous magnetic type uses two discs, with mating magnets on the face of each disc. The torque limiter can be adjusted by changing the gap between the magnets.
The synchronous magnetic type can also be used to transmit torque through a thin plastic wall. This type of limiter can also be set to a maximum value. It is also useful in applications with continuous running. It can be used in low power applications, such as robotic actuators.
A magnetic particle clutch is also a good example of a torque limiter. This type uses a current to create a magnetic field, a la the magnetic hysteresis. This magnetic field is then converted into d-q coordinates, which are viewed in the rotor reference frame. The magnetic particle clutch’s most notable feature is that the torque can be statically set or dynamically adjusted.
The most important function of a torque limiter is to prevent the engine from overheating or explosion. This can be achieved by setting the correct torque limit, or by having a system that will automatically reset the limit if the torque limit is exceeded. Some torque limiters even have a compression adjustment that can be used to set the appropriate limit.
Other types of torque limiters include a spring-loaded pawl-spring type, a ball detent type, and a synchronous magnetic type. A spring-loaded pawl-spring type can also be manually or automatically reset. A ball detent type may have several detent positions. A synchronous magnetic type may have more backlash than a mechanical type.
Mach III friction torque limiter
Basically a torque limiter is a device that protects the transmission from damage when the torque is pushed beyond a certain limit. This is achieved by preventing the torque from transmitting into the gearbox. The limiter is a small device that can be mounted on any shaft. If you are looking for a simple yet effective way to protect your investment, then you should consider a torque limiter.
A friction torque limiter is a small device that transfers torque linearly in relation to the force applied to a set of discs. This is the simplest form of torque transfer and it is not difficult to install.
A torque limiter is typically a small device that is mounted on the end of a shaft or in the output shaft of a gearbox. This device can be configured in a number of different ways. The most common configurations involve mounting the device on the end of the shaft. It can be positioned to rotate in both the clockwise and counterclockwise directions.
A friction torque limiter is a small device that protects the transmission from damage when the torque is pushed beyond a certain limit. The limiter is a small device and it can be positioned to rotate in both the counterclockwise and clockwise directions. The limiter has a number of different mounting configurations, ranging from through-shaft to NEMA C-face. Regardless of the mounting method, the limiter is a small device that is easy to install.
The torque limiter is the best and cheapest way to protect the transmission from damage. In the event of an overload, the device will disengage and disconnect the barrel from the gearbox. You can also get an overload detection system that monitors the output shaft rotation and signals the control system to shut down the motor.
A torque limiter is a small device that can protect the transmission from damage when the torque is pumped beyond a certain limit. This is achieved through a combination of a drive hub and a set of discs. The discs are able to rotate in both the counterclockwise and the clockwise directions.
CZPT FT series torque limiter
FT CZPT is a torque limiter made of stainless steel. The FT is a full-trough concave curve, full-pour casting emitter, with a standard 6 inch width and 250 watts of output. The limitator is protected by corrosion and a white glaze. It is also tamper-resistant, and pre-shimmed and pre-tested. It is available in a variety of colors.
The FT CZPT torque limiter has a center member machined flat, with a sintered iron bushing that protects the hub of the limiter from slippage. The bolts are pre-shimmed at the factory, and they are pretested to ensure that the force is consistent. The spring cup bolts come in a variety of colors. A torque setting is pre-set in the factory, and the limiter is delivered ready to use. The FT CZPT torque limiter includes a chain coupling, and is available in a variety of torque limiters. If you have questions about this torque limiter, or are interested in ordering a limitator, you can contact the FT CZPT sales team.
editor by Cx2023-07-13
China Tractor gearbox for PTO drive shaft agricultural machines torque limiter arrangement
Situation: New
Guarantee: 6 Months
Applicable Industries: Farms
Showroom Area: None
Online video outgoing-inspection: Not Offered
Equipment Examination Report: Not Offered
Advertising Kind: New Solution 2571
Kind: Shafts
Use: Tractors
Tube: Triangle /Lemon /Star /Involute Spline Tube
Yoke: Splined yoke / Basic Bore yoke / Tube yoke
Yoke Processing: Forging or Casting
Clutch: Friction clutch(Taper Pin/ Clamp Bolt/ 4 Friction Disc)
Plastic Guard: one hundred thirty/a hundred and sixty/one hundred eighty sequence
Shade: yellow black and so on.
Following Guarantee Support: Online video technological help, On the web support
Regional Service Location: None
Packaging Details: 1 established per carton or your require
Port: ZheJiang
Shaft elements
Complex data
Merchandise
Packing
Firm Details
FAQ1. Q: Are your goods forged or solid?
A: All of our items are forged.
two. Q: Do you have a CE certification?
A: Yes, we are CE certified.
three. Q: What’s the horse energy of the pto shaft are accessible?
A: We provide a entire selection of pto shaft, CE 8-22hp farm gear 2 wheel going for walks tractor farm going for walks tractor ranging from 16HP-200HP.
4. Q: How many splined specification do you have ?
A: We produce 1 3/8″ Z6 1 3/4″ Z6 1 3/4″ Z20 1 3/8″ Z21 Gold Double Dragon Head Necklace Brass Gold Plated Thai Chain Beautiful Men’S Jewelry 1 1/2″ Z8 1 1/8″ Z6 48*forty two*8-Z8 60*52*ten-Z65*56*10-Z8 TRP series high velocity rotary vane vacuum pump TRP-sixty TRP-ninety TRP-36 TRP-48 54*forty six*9-Z8splines.
five. Q: What is your payment conditions?
A: T/T, L/C, D/A, Summertime Physique Jewellery African Midsection Seed Beads Stomach Chain Bohemian Type Elastic Colorful Rice Bead Midsection Chain For Women D/P….
6. Q: What is the supply time?
A: 30 days after getting your advanced deposit.
7. Q: What is your MOQ?
A: fifty sets for every single variety.
Types of Torque Limiters
Regardless of the type of application, there are several types of torque limiters available. Some of these types include Ball detent limiters, Hydraulic torque limiters, and Magnetic torque limiters.
Ball detent limiter
Typically, the ball detent torque limiter is used in applications where precision is essential. For example, in packaging or textile applications, the detent can limit the amount of torque transmitted from the input gear to the output gear. In some applications, the torque limiter is a preferable option over a slip clutch.
The basic ball detent mechanism involves a series of metal balls encased in two circular plates. The balls are held in place by springs. In normal operation, the balls rest in sockets within a pressure flange. However, in an overload situation, the balls are forced out of the sockets and into the detents. The balls are then forced back into the sockets by the springs. This action continues until the overload is removed.
The ball detent torque limiter has a unique design that provides reliable overload protection. The balls are held in place by springs and the assembly rotates with the driven machine until an overload occurs.
The balls are sized to maintain a predetermined axial separation distance between the driving surface of the input gear and the detent surface of the backing plate. This axial separation distance is greater than the diameter of the primary balls. When an overload is sensed, the springs disengage the balls and the ball detent torque limiter releases the load.
In addition to the ball detent torque limiter, there are several other types of torque limiters. Some of them are simple shear pins or cam followers, while others are pneumatically engaged. These types of torque limiters can be used in conjunction with limit switches.
The ball detent torque limiter may be manually engaged when the over-torque condition is corrected. The limit switch can be manually activated or can be automatically triggered by a proximity sensor.
Torque limiters can be used to prevent physical injury to personnel and damage to sensitive equipment. They are available in various designs, including single-position and multi-position units. Many servo-driven axes are equipped with these devices. They are commonly used in mechanical wastewater treatment plants and in chain couplings.
Unlike other torque limiters, the ball detent torque limiter can accurately disengage at the preset torque value. It also has a more predictable response time than other types of torque limiters.
Magnetic torque limiter
Using a torque limiter in conjunction with a motor can be a tricky business. It requires an understanding of the mechanical gearbox and torque limiter and how they work together to reduce mechanical vibrations and achieve the correct torque levels.
A torque limiter is a simple device that transmits torque through magnetic interaction. It is a useful device for measuring and controlling the tightening of implantable medical devices such as screws and plates. Magnetic torque limiters offer several advantages over conventional devices, including increased durability and reliability. They can be sterilized and are easy to clean. In addition, they require little maintenance and are not prone to wear and tear.
Magnetic torque limiters have two main components: a handle with a cylindrical body and a mono-block shaft. The handle has an arm that enables it to be adjusted and the shaft has an arm bearing to make it movable. The handle may be used on shafts with different drive geometries.
The handle has a rotating collar that is indexed with ball detents to allow it to be adjusted. The collar is user-accessible and has the capacity to do more than just compress or extend the torque limit. It can also be used to change the gap between the two magnets in the handle.
The main component of the magnetic torque limiter is the handle, which includes a pair of magnets with opposing poles. This configuration has the magnetic effect of generating a torque from the magnetic hysteresis resistance of the magnets. The magnets are linked together by metal pins, which can be replaced.
The first pocket (4) is located on the first side of the cylindrical handle-body. The second pocket (5) is located on the second side. Both pockets contain at least one magnet, preferably a neodymium magnet. The pocket on the first side intersects the second pocket on the second side in the central through bore. The main objective of this pocket is to transmit the smallest possible torque from the input to the output.
The best way to find out how the magnetic torque limiter of the present invention performs is to put it to the test. Several tests have been conducted to determine its performance. The results show that it translates 24 Nm at a nominal speed of 2500 rpm from the input to the output.
Hydraulic torque limiter
Using a Hydraulic Torque Limiter to protect equipment from excessive torque is beneficial in many applications. These devices are a safe way to maintain maximum torque in a power transmission system. They are available in many different types, and can be used in practically any application.
They are able to protect from excessive torque by controlling the flow of gas and hydraulic fluid in the drive system. They are used in various applications, such as conveyors, assembly lines, and industrial robots. They are used to protect equipment from overloads, and assure minimal downtime.
They are also used in applications where the driven device cannot absorb all of the output torque. The torque limiter transfers the torque from the driving shaft to the driven member. The torque limiter is also used to couple gears, sprockets, and other rotating bodies. The torque limiter transmits torque at a specified level, and stops transmitting when the torque exceeds a preset value.
Torque limiters are generally light-weight, and can be easily mounted. However, they can present a safety hazard to operating personnel. They are used in many different industries, including textile, woodworking, printing, and converting machinery.
The torque limiter is used to disconnect the inertia of the system from the jammed section, which prevents damage. In this instance, the limiter is placed as close as possible to the jam source.
Torque limiters operate by comparing the internal pressures in a hydraulic cylinder. When the pressures exceed a specified value, the torque limiter stops transmitting and begins disengaging the driven device.
These devices also allow for the use of smaller prime movers and less fuel. They can also be used to prevent stalling of the prime mover under heavy loads.
Torque limiters are available in a variety of sizes and are typically used in applications where the driven device cannot absorb all of the output torque. They are used in many industrial robots, conveyors, assembly lines, and printing and converting machinery.
Torque limiters are available in mechanical, hydraulic, and synchronous magnetic types. Some of them can tolerate continuous slip, but some are designed to slip at a specified torque value.
CZPT Electric torque limiter
Whether you need an industrial clutch, electromagnetic brake, or torque limiter, CZPT Electric has a solution for you. This company offers the broadest range of industrial products and brakes, as well as customized solutions for your application. The company’s products are used across a wide range of industries, including material handling, crane and motion control, elevator and escalator, forklift, turf and garden, marine propulsion, and sewage pumps.
It has a large sales and distribution operation in North America, and is available in over 70 countries. The company’s products are designed to meet industrial demands for quality, performance, and reliability. Its line of Adjustable Torque Controls are designed to provide soft starting functions, as well as repeatable stops.
Torque limiters are used in many different industries, including steel mills, conveyor drives, process pumps, marine propulsion, and paper mills. They are designed to separate the load from the drive when an overload occurs. They offer both mechanical and electronic solutions, and are available in an open or closed design. They can operate at a range of 160 to 11,000 rpm. They also feature a shear neck, fail-safe, wedge-shaped construction, and clamping screws. They are available with RoHS compliant options, as well as CE certified.
These limiters also feature a proximity sensor target that can be used to switch off the drive after an overload. CZPT Electric has several models with full range torque control, which provides repeatable starts and stops. They can also be used with electrically released brakes. The company also offers a variety of clutch/brake combinations, including a wide selection of models with a ball detent or synchronous magnetic disconnect.
CZPT Electric’s products are manufactured to a high standard and are designed to meet the demands of today’s industrial applications. The company has a wide range of product catalogues available for browsing. You can find a list of available products and more information on the company’s website, which can be accessed by clicking on the “Product Catalogues” button at the bottom of the page.
editor by Cx2023-07-11
China Agricultural Machine Tractor Pto Drive Shaft OverrunningOverrunRatchetFriction ClutchTorque Limiter Clutch Repair Kit wholesaler
Use: Tractors, PTO shafts
Product Number: SB
Function: Energy transmission Yoke
Processing of yoke: Forging
Design: Tailored
Certification: CE Certificate
Packaging Specifics: wooden situation/iron crate
Port: HangZhou or ZheJiang
Thorough Images
| Product Number | Shear Bolt Toequr Limiter |
| Function | Electrical power transmission Yoke |
| Use | PTO shafts |
| Place of Origin | ZHangZhoug, China (Mainland) |
| Brand Identify | Exact |
| Yoke Variety | push pin/rapid release/ball attachment/collar/double press pin/bolt pins/split pins |
| Processing Of Yoke | Forging |
| Spline Type | one 3/8″ Z6 1 3/8 Z21 1 3/4 Z201 1/8 Z6 1 3/4 Z6 8*42*48*8 8*32*38*six |
A lot more Selection
Structure
Installation Diagram
Packing& Household Moulding Tooling Molded Spare Parts Plastic Injection Personalized Epoxy Resing Mould Rotational Molding Solutions Shipping
Our Company
FAQ1. Q: Are your goods forged or solid?
A: All of our items are solid.
two. Q: Do you have a CE certification? A: Sure, we are CE qualified.3. Q: What’s the horse power of the pto shaft are available? A: We give a entire variety of pto shaft, ranging from 16HP-200HP.4. Q: How many splined specification do you have ? A: We create 1 1/8”-Z6, 1 3/8”-Z6, 1 3/4”-Z6, 1 3/8” Thailand Factory Wholesale With Symbol 925 Sterling Silver Jewelry Silver Chain Attraction butterfly Pendant Pandoraers Bracelets – Z21, 1 3/4”-Z20, 8X42X48X8 and 8X32X38X6 splines.5. Q: How about the guarantee? A: We guarantee 1 calendar year warranty. With quality issues, we will ship you the new items for cost-free inside subsequent cargo.6. Q: What is your payment phrases? A: T/T, L/C, D/A, D/P….7. Q: What is the supply time? A: thirty times soon after acquiring your sophisticated deposit.8. Q: What’ Gede mould plastic injection mold digital components equipment molding injection productions s your MOQ? A: fifty PCS for each and every variety.
Choosing the Right Limiter Torque Control System
Whether you’re building a new machine or retrofitting an existing one, you’ll need a limiter torque control system. There are a number of different types available, and they can help you ensure the right torque is applied to your machine’s parts.
Pneumatic approach to limiter torque
Choosing the right torque limiter is essential to protect your machine and drive system from over-torque. There are several types of torque limiters, including mechanical, pneumatic, electromagnetic, and magnetic.
Mechanical torque limiters are a common type of torque limiter. They engage the driven side of the drive shaft by using a series of rollers or balls. They can be used in a wide variety of applications.
A pneumatic approach to limiter torque is used in applications that require maximum power during start-up. A torque limiter consists of an input shaft and an output shaft, which are connected by a pin. Once the torque limiter exceeds the torque limit, the pin fractures and the output shaft is disengaged. The pin can then be replaced to reconnect the shaft.
Torque limiters can also be used to control air volume. In pneumatic systems, air pressure is applied to a piston to force a ball detent device to engage. A microswitch in the case activates the limit switch when excessive loads are applied.
Electromagnetic torque limiters are similar to the pneumatic approach. The output shaft is a rotor. The inner shaft is a shaft with a small back iron that carries a PM field. The PM field generates torque, which is controlled by the angle between the magnets.
Electromagnetic torque limiters can be designed to operate at any temperature. They can also have a variable airgap to change the magnetic field. The MR fluid can also be used in magnetic field-based torque limiters to increase the density of torque.
Mechanical torque limiters are also used to limit transmission torque in robotic applications. They are available in a variety of sizes. They can also be integrated with an electric machine for mass savings.
Torque limiters can also be used as fail-safe devices. They act like fuses during overload. When the torque limiter is disengaged, the torque is transmitted to the drive system. This prevents damage to the drive system components.
Depending on your application, you can choose a torque limiter that can be adjusted to a low value. This allows you to easily control the torque limit for the start-up torque and can be adjusted to accommodate the machine’s cycle requirements.
Permanent-magnet synchronous torque limiter
Whether you are looking to replace a damaged motor, or simply want to enhance performance in an application with high speed passing requirements, the application of a permanent-magnet synchronous torque limiter can be a great option. This type of torque limiter can help improve high speed passing performance, as well as provide a safety measure that prevents the engine from overheating.
Torque limiters come in a variety of formats. They can be static or dynamic, and can be reset manually or automatically. They can also be in the form of a hub, a sheave, or a pulley. Some can even mount a sprocket. The synchronous magnetic type uses two discs, with mating magnets on the face of each disc. The torque limiter can be adjusted by changing the gap between the magnets.
The synchronous magnetic type can also be used to transmit torque through a thin plastic wall. This type of limiter can also be set to a maximum value. It is also useful in applications with continuous running. It can be used in low power applications, such as robotic actuators.
A magnetic particle clutch is also a good example of a torque limiter. This type uses a current to create a magnetic field, a la the magnetic hysteresis. This magnetic field is then converted into d-q coordinates, which are viewed in the rotor reference frame. The magnetic particle clutch’s most notable feature is that the torque can be statically set or dynamically adjusted.
The most important function of a torque limiter is to prevent the engine from overheating or explosion. This can be achieved by setting the correct torque limit, or by having a system that will automatically reset the limit if the torque limit is exceeded. Some torque limiters even have a compression adjustment that can be used to set the appropriate limit.
Other types of torque limiters include a spring-loaded pawl-spring type, a ball detent type, and a synchronous magnetic type. A spring-loaded pawl-spring type can also be manually or automatically reset. A ball detent type may have several detent positions. A synchronous magnetic type may have more backlash than a mechanical type.
Mach III friction torque limiter
Basically a torque limiter is a device that protects the transmission from damage when the torque is pushed beyond a certain limit. This is achieved by preventing the torque from transmitting into the gearbox. The limiter is a small device that can be mounted on any shaft. If you are looking for a simple yet effective way to protect your investment, then you should consider a torque limiter.
A friction torque limiter is a small device that transfers torque linearly in relation to the force applied to a set of discs. This is the simplest form of torque transfer and it is not difficult to install.
A torque limiter is typically a small device that is mounted on the end of a shaft or in the output shaft of a gearbox. This device can be configured in a number of different ways. The most common configurations involve mounting the device on the end of the shaft. It can be positioned to rotate in both the clockwise and counterclockwise directions.
A friction torque limiter is a small device that protects the transmission from damage when the torque is pushed beyond a certain limit. The limiter is a small device and it can be positioned to rotate in both the counterclockwise and clockwise directions. The limiter has a number of different mounting configurations, ranging from through-shaft to NEMA C-face. Regardless of the mounting method, the limiter is a small device that is easy to install.
The torque limiter is the best and cheapest way to protect the transmission from damage. In the event of an overload, the device will disengage and disconnect the barrel from the gearbox. You can also get an overload detection system that monitors the output shaft rotation and signals the control system to shut down the motor.
A torque limiter is a small device that can protect the transmission from damage when the torque is pumped beyond a certain limit. This is achieved through a combination of a drive hub and a set of discs. The discs are able to rotate in both the counterclockwise and the clockwise directions.
CZPT FT series torque limiter
FT CZPT is a torque limiter made of stainless steel. The FT is a full-trough concave curve, full-pour casting emitter, with a standard 6 inch width and 250 watts of output. The limitator is protected by corrosion and a white glaze. It is also tamper-resistant, and pre-shimmed and pre-tested. It is available in a variety of colors.
The FT CZPT torque limiter has a center member machined flat, with a sintered iron bushing that protects the hub of the limiter from slippage. The bolts are pre-shimmed at the factory, and they are pretested to ensure that the force is consistent. The spring cup bolts come in a variety of colors. A torque setting is pre-set in the factory, and the limiter is delivered ready to use. The FT CZPT torque limiter includes a chain coupling, and is available in a variety of torque limiters. If you have questions about this torque limiter, or are interested in ordering a limitator, you can contact the FT CZPT sales team.
editor by Cx2023-07-11
China Friction Torque Limiter Ffv1-Ffv2 Series Pto Drive Shaft for Agricultural Machines Manufacturer OEM / ODM Auto Parts Tractor Transmission Universal Limiter torque limiter elevator
Product Description
Friction torque limiter FFV1-FFV2 Sequence PTO push shaft for agricultural equipment company OEM / ODM car elements tractor transmission universal limiter
Warning!
Friction clutches may turn out to be scorching in the course of use.
Do not touch!
Preserve the region around the friction clutch very clear of any substance which could capture hearth and keep away from prolonged slipping.
Primary employs and assures:
Be aware: accessible CZPT for anti-clockwise direction of rotation.
The torque limiter is activated when the setting torque exceeds the calibration torque. Throughout the torque CZPT restricting phase,the clutch continues to transmit power. The clutch is beneficial as a basic safety gadget to keep away from load peaks and starting devices with higher rotational inertia. It is suggested to guarantee that the environment benefit is proper to keep away from abnormal heating of the friction discs (inadequate location) or clutch seizing (too much placing).
In depth use for agricultural devices
Ensure: Substantial precision, high use resistance, minimal noise, sleek and regular, high strength.
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US $9 / Piece | |
1 Piece (Min. Order) |
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| Certification: | ISO9001, CE |
|---|---|
| Warranty: | 1.5 Years, 1 Year Minimum |
| Transport Package: | Wooden Case |
| Trademark: | EPT |
| Origin: | Zhejiang China |
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| Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
|---|
|
US $9 / Piece | |
1 Piece (Min. Order) |
###
| Certification: | ISO9001, CE |
|---|---|
| Warranty: | 1.5 Years, 1 Year Minimum |
| Transport Package: | Wooden Case |
| Trademark: | EPT |
| Origin: | Zhejiang China |
###
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
|---|
CZPT Torque Limiter Products
Whether you’re looking for a magnetic torque limiter or a permanent-magnet synchronous limiter, CZPT(r) has a torque limiter solution for you. In addition to these products, we also offer Roller-detent and Challenge torque limiters.
Over-torque limiters
During heavy duty high cycle operations, it’s critical to have the proper equipment for maintaining torque levels. Having the right torque limiters can protect your machine from damage and help to reduce the frequency of downtime and cost of repair.
Torque limiters work to prevent the buildup of rotational energy, which can cause mechanical overloads. The torque limiter system detects the overload and disconnects the drive from the driven components. When the torque level drops below the preset level, the device reengages.
Torque limiters are widely used in industrial and assembly line applications. They are used in manufacturing equipment such as industrial robots and printing and converting machines. They are also used in conveyors and woodworking machines.
There are many types of torque limiters available. The most common are mechanical and hydraulic. The mechanical torque limiters can be installed in a single point or multiple points in the machine. Hydraulic torque limiters are a compact option for accurate torque overload release. They also allow users to set a precise disengagement torque value.
Typically, these devices are adjustable with a single screw. For offset mounted systems, an external bearing may be required. Most quality torque limiters include a bearing between the base of the clutch and the output flange.
Mechanical torque limiters are available in a variety of sizes and designs. They can be used in virtually any application. They provide an integrated mechanical and electrical design.
Magnetic torque limiters
Using Magnetic Torque Limiters will increase the reliability and durability of your equipment. They also help prevent catastrophic failure, which is essential for preventing downtime. They are used in a wide range of applications, including printing and converting machines, woodworking machines, conveyors, and many more.
They are designed to disengage from the driven system when the torque load exceeds the design limit. This protects rotating equipment and machinery from torsional strain and other hazards. They are also designed to provide precise overload protection. Using a torque limiter can protect equipment through its entire life cycle. It may prevent a mechanism from failing or even prevent a workplace accident.
A torque limiter is typically packaged as a shaft coupling. It is also available in other forms, such as friction-plate couplings and magnetic particle couplings. It is also available in many different sizes. It is important to choose a torque limiter that is right for your needs. The design of the torque limiter must match the type of torque load generated.
They are used in a variety of applications, including speed and torque sensors, acceleration sensors, position sensors, and more. They also can be found in various counters, tachogenerators, scales, and measuring devices.
Magnetic torque limiters are lightweight, require no maintenance, and don’t suffer wear and fatigue. They also can be used at any temperature. They have a quick response time, and they can reduce the transmission of torsional vibrations.
Permanent-magnet synchronous torque limiters
Various types of torque limiters are available in the market. These include friction torque limiters, magnetic particle clutch torque limiters, and spring-loaded pawl-spring torque limiters. These devices are used to limit the torque transmitted from an input shaft to an output shaft. These devices reduce the force experienced by the drive train components and thus enhance the reliability of electromechanical actuators. They protect expensive components from damage and physical injury.
In a magnetic particle clutch torque limiter, a magnetic field is generated from current. This field is transmitted to an output shaft through a physical barrier or air gap between the magnetic field lines. Magnetic particles in the assembly lock into chains along the field lines. The torque generated is statically or dynamically set. The torque is proportional to the current passing through the windings.
Friction torque limiters are used in various applications such as robotics. These devices have a radial and axial design. They also utilize sensors to prevent overload. These devices are also used as shaft-to-shaft couplings. The torque density is good and the devices are easy to operate.
Permanent-magnet synchronous torque limiters are another type of torque limiters. This type uses twin discs with mated magnets on their faces. These devices are fast acting and provide quick response. They can also have backlash.
In a permanent-magnet synchronous torque limiter, the magnetic field is generated from an excitation source. This field then interacts with a PM field to generate torque.
Roller-detent torque limiters
Whether you’re working on a manufacturing or processing line, it’s important to be aware of the various types of torque limiters and how they work. They can protect your equipment from overload and damage, and prevent physical injury to personnel. These devices can also be used in industrial robots, assembly lines, printing and converting machines, and conveyors.
Torque limiters can be mechanical, pneumatic, or electronic. Some systems have a single-position device, while others have a flexible coupling model that allows small parallel offsets and angular misalignments. Some systems also offer random reset devices.
Torque limiters are designed to protect expensive components from overloaded conditions. Modern machines have a predictable motion and torque, but unexpected forces can exceed their design limits. They can also eliminate physical injury by isolating driving and driven equipment from each other when overload occurs.
Mechanical torque limiters are available in a wide range of sizes and are designed for use in virtually any application. They are also backlash-free and offer superior repeat accuracy. They are ideal for processing different materials, and are suitable for applications such as woodworking.
Electronic torque limiters are less expensive than mechanical devices, and offer a more reliable control mechanism. They can apply pressure to thrust flanges and control the volume of air in the air chamber. They are commonly used in sheet metal processing equipment, printing and converting machines, and industrial robots.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring is a custom-designed component that is used to transfer torque and axial force between mating components. The component can be used as a slip clutch and as a force limiter.
The tolerance ring may be made from metal, such as nickel-copper, spring steel, carbon steel, or copper-beryllium. The material may be heat-treated to provide the desired hardness and durability. The tolerance ring is typically curved to facilitate assembly. The tolerance ring can also be manufactured as an annular band.
The tolerance ring includes a generally cylindrical body. The body may be formed with a slit down the side. The body may also be constructed with one or more rows of projections. A tolerance ring is typically located between the inner component and the outer component. The tolerance ring transfers torque between the inner and outer components.
A tolerance ring may have an apex radius of no less than 1.01 RB. The base radius is measured perpendicularly from the ring’s central axis to the outer surface of the apex.
A tolerance ring may be arranged in a centered or piloted configuration. A centered configuration requires grooves in the bearing housing. A piloted configuration uses a step instead of a groove.
In a two-layer tolerance ring configuration, the first layer may include a plurality of radially extending projections. The second layer may include a smooth, regular surface. The two layers may overlap in some locations. When the layers overlap, the second layer may act as a sleeve around the inner component. The second layer may also act as a diffuser for transmitted force.
Challenge torque limiters
Designed to optimize torque and speed in drive systems, the Challenge torque limiter is available in torque ranges of three to 1090 Nm. Using an array of spring loaded friction discs, Challenge torque limiters are capable of adjusting force to the tune of a small percentage of the total torque. Whether you need a pilot bored unit or a completely custom machined model, Challenge has the expertise and resources to ensure your requirements are met.
In fact, the company has the largest line of torque limiters in the world. These units are capable of supporting shaft diameters ranging from 9mm to 64mm. They are also able to provide reliable overload protection. Having a torque limiter mounted in your machine is the smartest decision you can make.
The company also offers a range of torque limiters that are specifically engineered to address the needs of industry sectors such as automotive, aerospace, and medical. Aside from torque limiters, the company also offers other product solutions such as servo motors, actuators and cylinders, and power transmission systems. The patented R+W torque limiter has a proprietary patented operational principle that can be adjusted to match the application and meet its intended use. They are also available in a variety of torque ranges, sizes, and capacities. They also offer a comprehensive warranty and service program. They have a plethora of applications in industrial robots, conveyor systems, assembly lines, and even printing and converting equipment.
editor by czh 2022-12-15