Product Description
Product Description
The torque limiter is activated when the setting torque exceeds the calibration torque. During the torque CHINAMFG limiting phase,the clutch continues to transmit power. The clutch is useful as a safety device tp protect against load peaks and to start machines with high rotational inertia. It is recommended to ensure that the setting value is correct to avoid excessive heating of the friction discs (insufficient setting) or clutch seizing (excessive seting).
I will attach the details of safety devices for your reference. We’ve already have Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and Overrunning clutch (RAS) For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
Type: | Friction Torque Limiter |
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Usage: | Pto Shaft |
Material: | 45cr Steel |
Power Source: | Pto Shaft |
Weight: | 7-13kg |
After-sales Service: | Online Support |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What are the typical tolerances and quality standards for injection molded parts?
When it comes to injection molded parts, the tolerances and quality standards can vary depending on several factors, including the specific application, industry requirements, and the capabilities of the injection molding process. Here are some general considerations regarding tolerances and quality standards:
Tolerances:
The tolerances for injection molded parts typically refer to the allowable deviation from the intended design dimensions. These tolerances are influenced by various factors, including the part geometry, material properties, mold design, and process capabilities. It’s important to note that achieving tighter tolerances often requires more precise tooling, tighter process control, and additional post-processing steps. Here are some common types of tolerances found in injection molding:
1. Dimensional Tolerances:
Dimensional tolerances define the acceptable range of variation for linear dimensions, such as length, width, height, and diameter. The specific tolerances depend on the part’s critical dimensions and functional requirements. Typical dimensional tolerances for injection molded parts can range from +/- 0.05 mm to +/- 0.5 mm or even tighter, depending on the complexity of the part and the process capabilities.
2. Geometric Tolerances:
Geometric tolerances specify the allowable variation in shape, form, and orientation of features on the part. These tolerances are often expressed using symbols and control the relationships between various geometric elements. Common geometric tolerances include flatness, straightness, circularity, concentricity, perpendicularity, and angularity. The specific geometric tolerances depend on the part’s design requirements and the manufacturing capabilities.
3. Surface Finish Tolerances:
Surface finish tolerances define the acceptable variation in the texture, roughness, and appearance of the part’s surfaces. The surface finish requirements are typically specified using roughness parameters, such as Ra (arithmetical average roughness) or Rz (maximum height of the roughness profile). The specific surface finish tolerances depend on the part’s aesthetic requirements, functional needs, and the material being used.
Quality Standards:
In addition to tolerances, injection molded parts are subject to various quality standards that ensure their performance, reliability, and consistency. These standards may be industry-specific or based on international standards organizations. Here are some commonly referenced quality standards for injection molded parts:
1. ISO 9001:
The ISO 9001 standard is a widely recognized quality management system that establishes criteria for the overall quality control and management of an organization. Injection molding companies often seek ISO 9001 certification to demonstrate their commitment to quality and adherence to standardized processes for design, production, and customer satisfaction.
2. ISO 13485:
ISO 13485 is a specific quality management system standard for medical devices. Injection molded parts used in the medical industry must adhere to this standard to ensure they meet the stringent quality requirements for safety, efficacy, and regulatory compliance.
3. Automotive Industry Standards:
The automotive industry has its own set of quality standards, such as ISO/TS 16949 (now IATF 16949), which focuses on the quality management system for automotive suppliers. These standards encompass requirements for product design, development, production, installation, and servicing, ensuring the quality and reliability of injection molded parts used in automobiles.
4. Industry-Specific Standards:
Various industries may have specific quality standards or guidelines that pertain to injection molded parts. For example, the aerospace industry may reference standards like AS9100, while the electronics industry may adhere to standards such as IPC-A-610 for acceptability of electronic assemblies.
It’s important to note that the specific tolerances and quality standards for injection molded parts can vary significantly depending on the application and industry requirements. Design engineers and manufacturers work together to define the appropriate tolerances and quality standards based on the functional requirements, cost considerations, and the capabilities of the injection molding process.
How do innovations and advancements in injection molding technology influence part design and production?
Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:
Design Freedom:
Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.
Improved Precision and Accuracy:
Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.
Material Advancements:
The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.
Process Efficiency:
Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.
Overmolding and Multi-Material Molding:
Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.
Additive Manufacturing Integration:
The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.
Sustainability and Eco-Friendly Solutions:
Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.
Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.
Are there different types of injection molded parts, such as automotive components or medical devices?
Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:
1. Automotive Components:
Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:
- Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
- Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
- Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
- Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
- Seating components: Seat frames, headrests, armrests, and seatbelt components.
2. Medical Devices:
The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:
- Syringes and injection pens
- Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
- Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
- Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.
3. Consumer Products:
Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:
- Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
- Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
- Toys and games: Action figures, building blocks, puzzles, and board game components.
- Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
- Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.
4. Packaging:
Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:
- Bottles and containers for food, beverages, personal care products, and household chemicals.
- Caps and closures for bottles and jars.
- Thin-walled packaging for food products such as trays, cups, and lids.
- Blister packs and clamshell packaging for retail products.
- Packaging inserts and protective foam components.
5. Electronics and Electrical Components:
Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:
- Connectors and housings for electrical and electronic devices.
- Switches, buttons, and control panels.
- PCB (Printed Circuit Board) components and enclosures.
- LED (Light-Emitting Diode) components and light fixtures.
- Power adapters and chargers.
These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.
editor by CX 2023-12-07
China Friction torque limiter FFV1-FFV2 Series, PTO drive shaft for agricultural machines, China manufacturer OEM ODM torque limiter effect
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Choosing the Right Limiter Torque
Choosing the right limiter torque is crucial to your safety and that of your loved ones. There are many factors that go into selecting the right limiter, and you need to take them into consideration before making your final decision.
Mechanical
Using mechanical limiter torque is an ideal solution for protecting machinery and equipment from excessive torque. Overloads can lead to downtime and expensive repairs. This is because overloads occur when forces exceed the design limits of the mechanism.
Mechanical limiter torque is designed to limit the output of the drive to a predetermined value. This means that when the torque exceeds the specified value, the device will disengage from the driven device. This allows the system to coast to a stop.
Mechanical torque limiters are available in a wide range of sizes and can be used in virtually any application. They can be used in assembly lines, printing and converting machines, conveyors, industrial robots, and sheet metal processing equipment.
There are two main types of mechanical limiter torque: shear pin and ball detent. Shear pin torque limiters use metal pins to couple two rotating bodies. The drive pawl is held in place by a spring. Ball detent torque limiters use a series of balls to transmit torque. Both have evolved from simple slip-clutch designs.
Mechanical torque limiters are designed to provide a quick disengagement within milliseconds when torque overload conditions occur. They also provide a high level of accuracy and sensitivity. They can handle torque ranges of 40 to 24,000 in-lbs.
Mechanical limiter torque can be reset automatically or manually. Some of the newer devices utilize special springs with negative spring rates. This allows the device to re-engage more quickly and easily when an overload condition occurs. The spring rate also eliminates breathing and false trips.
The design of a mechanical torque limiter has evolved from a basic shear-pin or slip-clutch design. The new devices are more accurate and have less impact on the drive system. They also offer high sensitivity and a high level of safety.
There are also several types of mechanical overload devices. Some of these devices use a single screw to adjust the release torque. Others have a ratcheting mechanism. Some are even flexible couplings that allow for small angular misalignments and parallel offsets.
Choosing the right torque limiter is an easy way to protect machinery and equipment from overloads. With a range of designs to choose from, the right mechanical limiter can provide overload protection at an affordable price.
Electrical
Using an electrical limiter torque device is an ideal way to increase the reliability of electromechanical actuators, particularly when it comes to power transmission applications. These devices help dissipate rotational energy without causing damage to the driven device. They can be used in a wide variety of applications, including robotics and gear driving systems.
When selecting a torque limiter, it’s important to choose one that meets your application’s needs. There are many types of limiters on the market, and each has its own benefits.
The main advantage of an electronic limiter is that it can monitor and control torque overload. However, these devices are a bit cumbersome, and you will have to install many sensors and devices to make sure that the system is running properly.
Torque limiters are also useful in cases where the driven device cannot absorb the full output torque. For example, if the motor drives a bottle capping machine, the motor may not be able to fully absorb the torque, and the torque limiter must be used.
An electronic limiter torque device is not as effective as a mechanical one. In many cases, the motor controller may receive feedback from the shaft during an overload, but it will not immediately stop the over-torque part of the system.
Torque limiters are also important for protecting the drive train from overload. An electronic signal can shut down the over-torque part of the drive system, and a limit switch is often included in the package. This allows the drive train to be tested automatically for proper operation.
The most important feature of a torque limiter is its ability to separate the load from the drive. It can reduce the size of a drive train, as well as increase the efficiency of an electromechanical actuator.
In some cases, an electronic limiter is able to act like a fusing mechanism, automatically resetting itself when it detects an overload. However, a mechanical one is usually the better choice for most applications.
Torque limiters come in a wide range of sizes and styles. For example, there are ball detent type limiters, which may have compression adjustment or multiple detent positions. There are also synchronous magnetic, pawl and spring, and shear pin types.
Disconnect types
Several types of disconnect torque limiters are available on the market. Some are electrical and require sensors to be installed, while others are mechanical and require no special devices.
Mechanical torque limiters are a cheaper option. They offer better protection than most electrical methods and are less prone to premature wear. They can be installed in a wide variety of applications. They can protect machinery with rotating components, including gearboxes, pulleys, conveyors and assembly lines.
Mechanical torque limiters can be either friction or magnetic. The friction type has spring loaded friction disks that slip against each other when the torque reaches a certain threshold. The magnetic type uses a magnetically susceptible material to create a magnetic particle clutch.
Both types of torque limiters are designed to protect machinery from mechanical overload. Choosing the right type will ensure protection at a reasonable price. Mechanical torque limiters offer a faster response time and better protection than electronic methods.
The friction type works like an automobile clutch. When the torque reaches a certain threshold, friction disks slip against each other to allow the torque to be transmitted. Mechanical friction limiters can be customized with a variety of outputs. They can also be adjusted manually. They are best suited for applications that experience a torque variance of less than 10%.
A torque limiter is used in industrial robots to prevent damage. They are also used in woodworking machines, printing and converting machines, and conveyors. They provide complete operational safety and offer long service life. Torque limiters are also used in assembly lines. They can prevent larger incidents by limiting damage from crash stops and jams.
Torque limiters come in a variety of designs, including pawl and spring, shear pin, and ball detent. The main difference between the types is how they disconnect.
Pawl and spring methods use springs to hold a drive pawl in place against the rotor. Shear pins are the most commonly used type of disconnect torque limiter. They are inexpensive to produce and reliable. However, they can be difficult to control accurately.
Ball detent type limiters use hardened balls or rollers in sockets that force the drive and driven elements apart when torque reaches a certain threshold. Ball detent limiters may need to be reset manually or automatically.
Placement
Having a torque limiter on your machine can prevent damage to your components and your machine from overloading. They also protect the motor and the gearbox from jams. They reduce the torque required to move a conveyor or prime mover.
Torque limiters are found in all kinds of machine and processing equipment. They are especially useful in systems that require human interaction. They eliminate downtime caused by damaged components and eliminate the need for replacement parts. They are also ideal for applications that have a +/- 10% variance in torque.
Torque limiters typically include a spring-preload control element that uses special methods to limit the backlash that can occur between a drive element and a control element. Some systems also offer a random reset device that allows the operator to choose a new setting to reduce the risk of overload.
Another type of torque limiter is a friction type. This is a simple, low-cost method of overload protection. Unlike a shear pin, which requires lubrication, a friction type torque limiter operates much more accurately. When an overload occurs, the device breaks free before it hurts something. They are also more dependable than shear pins. The teeth on a friction torque limiter are aligned to mesh with each other and they are usually made of metal. They can also have bronze bushings for added strength.
Electromagnetic torque systems are similar to pneumatic torque systems, but they use electric current to energize a magnetic coil. They are also spring-set. This type of torque limiter is more reliable than a pneumatic one. It also has fast switching functions.
Torque limiters are usually found in industrial facilities, but they are also found in many commercial and consumer applications. Torque limiters can be used to couple gears, sprockets, motors, and even pumps. The size of the torque limiter will depend on the torque load and the machine cycle requirements. Some torque limiters are made to fit a single shaft, while others are made to couple several. Some types of torque limiters are made with a keyless locking mechanism to reduce the risk of backlash.
editor by czh 2023-06-27
China Pto Shaft with Friction Torque Limiter for Agriculture Machinery torque limiter car
Solution Description
PTO Shaft 05+FF3/4 for Agriculture Equipment
HangZhou CZPT Intercontinental Trading Co.,Ltd is a contemporary company specilizing in the advancement, manufacturing, sales and companies of PTO shaft. We adhere to the theory of “Specific Driveline, Advocate Environmentally friendly”, making use of superior engineering and equipments to make certain all the specialized standards of exact driveline. So that the transmission effectiveness can be maxmized and each fall of source of customers’ can be saved. In the meantime, we have a customer-centric services technique, providing a total variety of pre-sale, sale and right after-sale service. Buyer satisfaction is our forever pursuit.
We comply with the basic principle of men and women very first, making an attempt our very best to set up a enjoyable environment and system of efficiency for every single employee, so every person can be self-consciously active to join in “Exact Driveline, Adocate Environmentally friendly” to embody the self-value, organization worth and social value.
Newnuro’s goal is: lowering customer’s purchase funds, assistance customers to receive far more market place.
Newnuro always finds solution for consumers.Buyer pleasure is our supreme aim and forever pursuit.
Material: | Alloy Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Assembled |
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Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
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Customization: |
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Material: | Alloy Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Assembled |
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Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
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Customization: |
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What Is Limiter Torque?
Whether you’re building an industrial-grade machine or a hobbyist with an electric arc welder, you’ll need a limiter torque to make sure that you’re not over-tightening the machine’s nut. It can be a daunting task to determine what a limiter torque is, but if you’re careful and you use the right tools, you’ll be able to measure it easily.
Shear-pin
Choosing the right type of limiter is important for protecting the expensive mechanisms on your machine. Torque limiters are usually made from hardened steel and are available in a variety of designs. Some are hydraulic while others are pneumatic. They can be mounted in a number of different positions, including horizontal, vertical, and inverted. It is important to select the right type of limiter for your machine before you start squeezing it into a tight space.
A shear pin, or shear-pin, is a shear-shaped metal or plastic pin that is inserted between the mating flanges of two rotating bodies. It may be hard to believe that a small piece of metal can provide a solid connection between the two rotating elements. In fact, a shear pin can provide a rigid connection between the rotating elements of a high-torque drive, such as a motor or a turbine.
The shear-pin’s main advantage is the ability to provide a sturdy connection between the two rotating elements. Shear-pins are especially useful for applications that require a high level of torque and rigidity, such as the coupling of a high-torque gearbox to a crankshaft or a turbine to a turbine rotor.
A ball detent, or BDM, is a common torque limiter device that uses hardened balls to compress a spring to transmit force. These devices are often found on conveyors, textile machinery, and printing machines. Ball detents are usually adjusted by a rotating collar. The ball detent is typically the tiniest of the plethora of limiter devices.
Other possible mechanisms include the aforementioned shear-pin and the more conventional sprockets. Unlike a shear-pin, sprockets are not suitable for coupling applications. In addition, a sprocket’s size is limited to a couple hundredths of a millimeter, whereas a shear-pin may be used in larger sizes. Nonetheless, the shear-pin’s main advantage is that it can be installed in a variety of different locations. This is important for applications where space is at a premium, such as on a conveyor belt or in a textile plant. It is also important to consider the number of pins required. Using the proper number of shear-pins can ensure maximum efficiency and capacity within the confines of a machine’s footprint.
Friction-disc
Typical torque limiters for coaxial shafts comprise a stack of interleaved discs interconnected with torque pins. This allows for a significant increase in the surface area of the discs. It also minimizes bearing and spline wear. The stack of discs is alternately connected to the housing and a second shaft. The rotation of the discs enables the torque load to be transmitted from the input hub to the output hub.
The discs of the stack are supported by an annular ring. This ring receives the spring piston assemblies that engage the discs. The spring pistons compress the springs and force the discs into frictional contacting engagement. This precompression allows for substantially constant force characteristics. The spring piston assemblies also reduce the characteristic force by 10% over the life of the torque limiter.
The assembly has a wear indicator pin 42 extending from the back of the spring pin assemblies. This pin is used to test the torque limiter’s capabilities. It is also indexed with ball detents. It is recommended that you run the torque limiter at 500 revolutions at 50-60 rpm to ensure that the torque limiter performs as expected.
The torque limiter comprises an input hub 72 in communication with an output hub 74. The input hub is typically connected to a power source. It is arranged so that the output hub is aligned with a first end plate 90 coaxial with the output hub. The keeper plate 76 is also attached to the output hub.
The input hub comprises a cylindrical housing 18 with a cylindrical inner separator disc 52 affixed to the drive shaft. The inner disc 52 serves as a separator plate between the disc stack 40. This inner disc minimizes spline and bearing wear and minimizes the torque load required to rotate the discs. The axial thrust load is carried through the housing and is transferred to an annular disc 24. The additional thrust load is carried through the end plate 54.
The outer diameter of the friction discs has tabs that secure the discs to the SLEEVE. A precision machined pilot is incorporated in the SLEEVE for ease of use.
Synchronous magnetic
Unlike mechanical torque limiters, synchronous magnetic limiters transmit torque through thin plastic wall instead of metal shafts. Because of the difference in design, they may have more backlash than mechanical types. However, the torque limiter can be set dynamically and reset automatically, and some are equipped to uncouple the load completely in the event of overload.
There are three types of synchronous magnetic limiters. These are the permanent magnet, the magnetic-particle, and the disconnect types. The permanent magnet type uses mating magnets on the disc faces. The magnetic-particle type is similar to the friction plate clutch. It has a non-ferrous output rotor cup that generates coupling torque through eddy currents. Disconnect type torque limiters include synchronous magnetic, pawl and spring, and shear pin.
Permanent magnet synchronous motors are used for variable-speed drives. They are highly efficient and have low power losses in the rotor. They also deliver quick response and low ripple. A four-pole synchronous motor with 400 W power has a rotational speed of 1500 rpm. It uses a stator of asynchronous motor type Sh 71-4B.
Magnetic-particle torque limiters have a drive side and a driven side. The drive side contains a thin plastic wall that transmits the torque. The driven side contains a hollow shaving-filled housing. It also has loose shavings that rest inside the shaft detents. It can be configured to statically or dynamically set the torque.
Ball detent limiters are also available. These have balls that rest inside the shaft detents. They are usually adjustable by a rotating collar. If over-torque occurs, the balls are pushed out of the shaft detents.
Shear-pin limiters use pins that are embedded in the faces of the disc. When the assembly exceeds the design torque, the pins break. They can’t transmit torque through jams, but they can be secured. They may be set to reset automatically or manually.
Some disconnect torque limiters are designed to have multiple detent positions, but they may have a snap-acting spring that requires a manual reset. They can also be designed to uncouple the load completely in the case of overload.
Maintenance and repair scheduling
Managing maintenance and repair scheduling for limiter torque is a crucial task. Since there is no way to predict when a torque-limiting instrument will fail, a proper maintenance and repair schedule must be used to prevent a sudden failure.
The useful life of a torque instrument is determined by various factors. This includes the design of the instrument, the condition of the instrument during its life, and the conditions of the environment in which the instrument is used. It is also important to have a replacement program and a retirement program for the instrument.
Some of the factors that can affect the useful life of the instrument include wear, lubricant breakdown, and spring relaxation. It is also important to maintain the proper torque on fasteners. This is important for safety and for ensuring the proper driving condition of the vehicle.
In heavy-duty high-cycle operation, proper maintenance is critical. Torque tools are also useful to help mechanics apply torque correctly. The repair manual of each vehicle will have torque values for all of the fasteners. The manufacturer will also publish repair manuals for each vehicle. This will include the torque value for each fastener, along with the proper bolts.
A maintenance and repair schedule should be based on the operating environment and the vehicle application. Maintenance tasks will be listed and intervals will be given. It is also important to consider the skill level of workers involved in the maintenance and repair of the equipment. Some tasks may be more advanced and require highly skilled workers. However, less skilled workers may not be given high-priority tasks.
It is also important to include notes from past technicians and procedures from the maintenance manual. This will help make the task easier to perform. You may also want to contact a third party parts supplier to purchase repair manuals.
To ensure the reliability of your device, you need to use a conditioning cycle before the final calibration. This will increase the reliability of the device and decrease the risk of failure.
Finally, you need to consider how the instrument will perform in the field. This is known as the duty interval. Duty intervals measure the performance of the instrument during the instrument’s life.
editor by czh 2023-03-24
China Ffv3-Ffv4 Series Agricultural Riction Clamp Bolt Pto Shaft Friction Torque Limiter with 2 Discs or 4 Discs for Farm Machinery torque limiter electric motor
Solution Description
FFV3-FFV4 Collection Agricultural Riction Clamp Bolt PTO shaft Friction Torque Limiter with 2 Discs or 4 Discs for farm equipment
The torque limiter is activated when the setting torque exceeds the calibration torque. During the torque CZPT restricting period,the clutch carries on to transmit electrical power. The clutch is valuable as a security unit tp shield from load peaks and to begin machines with high rotational inertia. It is advised to guarantee that the placing worth is correct to steer clear of too much heating of the friction discs (insufficient environment) or clutch seizing (too much seting).
Connected items
Organization Info
US $10-99 / Piece | |
100 Pieces (Min. Order) |
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Standard Or Nonstandard: | Standard |
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Shaft Hole: | 8-24 |
Torque: | >80N.M |
Bore Diameter: | OEM |
Speed: | 4000r/M |
Structure: | Flexible |
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Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
Standard Or Nonstandard: | Standard |
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Shaft Hole: | 8-24 |
Torque: | >80N.M |
Bore Diameter: | OEM |
Speed: | 4000r/M |
Structure: | Flexible |
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Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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CZPT Torque Limiter Products
Whether you’re looking for a magnetic torque limiter or a permanent-magnet synchronous limiter, CZPT(r) has a torque limiter solution for you. In addition to these products, we also offer Roller-detent and Challenge torque limiters.
Over-torque limiters
During heavy duty high cycle operations, it’s critical to have the proper equipment for maintaining torque levels. Having the right torque limiters can protect your machine from damage and help to reduce the frequency of downtime and cost of repair.
Torque limiters work to prevent the buildup of rotational energy, which can cause mechanical overloads. The torque limiter system detects the overload and disconnects the drive from the driven components. When the torque level drops below the preset level, the device reengages.
Torque limiters are widely used in industrial and assembly line applications. They are used in manufacturing equipment such as industrial robots and printing and converting machines. They are also used in conveyors and woodworking machines.
There are many types of torque limiters available. The most common are mechanical and hydraulic. The mechanical torque limiters can be installed in a single point or multiple points in the machine. Hydraulic torque limiters are a compact option for accurate torque overload release. They also allow users to set a precise disengagement torque value.
Typically, these devices are adjustable with a single screw. For offset mounted systems, an external bearing may be required. Most quality torque limiters include a bearing between the base of the clutch and the output flange.
Mechanical torque limiters are available in a variety of sizes and designs. They can be used in virtually any application. They provide an integrated mechanical and electrical design.
Magnetic torque limiters
Using Magnetic Torque Limiters will increase the reliability and durability of your equipment. They also help prevent catastrophic failure, which is essential for preventing downtime. They are used in a wide range of applications, including printing and converting machines, woodworking machines, conveyors, and many more.
They are designed to disengage from the driven system when the torque load exceeds the design limit. This protects rotating equipment and machinery from torsional strain and other hazards. They are also designed to provide precise overload protection. Using a torque limiter can protect equipment through its entire life cycle. It may prevent a mechanism from failing or even prevent a workplace accident.
A torque limiter is typically packaged as a shaft coupling. It is also available in other forms, such as friction-plate couplings and magnetic particle couplings. It is also available in many different sizes. It is important to choose a torque limiter that is right for your needs. The design of the torque limiter must match the type of torque load generated.
They are used in a variety of applications, including speed and torque sensors, acceleration sensors, position sensors, and more. They also can be found in various counters, tachogenerators, scales, and measuring devices.
Magnetic torque limiters are lightweight, require no maintenance, and don’t suffer wear and fatigue. They also can be used at any temperature. They have a quick response time, and they can reduce the transmission of torsional vibrations.
Permanent-magnet synchronous torque limiters
Various types of torque limiters are available in the market. These include friction torque limiters, magnetic particle clutch torque limiters, and spring-loaded pawl-spring torque limiters. These devices are used to limit the torque transmitted from an input shaft to an output shaft. These devices reduce the force experienced by the drive train components and thus enhance the reliability of electromechanical actuators. They protect expensive components from damage and physical injury.
In a magnetic particle clutch torque limiter, a magnetic field is generated from current. This field is transmitted to an output shaft through a physical barrier or air gap between the magnetic field lines. Magnetic particles in the assembly lock into chains along the field lines. The torque generated is statically or dynamically set. The torque is proportional to the current passing through the windings.
Friction torque limiters are used in various applications such as robotics. These devices have a radial and axial design. They also utilize sensors to prevent overload. These devices are also used as shaft-to-shaft couplings. The torque density is good and the devices are easy to operate.
Permanent-magnet synchronous torque limiters are another type of torque limiters. This type uses twin discs with mated magnets on their faces. These devices are fast acting and provide quick response. They can also have backlash.
In a permanent-magnet synchronous torque limiter, the magnetic field is generated from an excitation source. This field then interacts with a PM field to generate torque.
Roller-detent torque limiters
Whether you’re working on a manufacturing or processing line, it’s important to be aware of the various types of torque limiters and how they work. They can protect your equipment from overload and damage, and prevent physical injury to personnel. These devices can also be used in industrial robots, assembly lines, printing and converting machines, and conveyors.
Torque limiters can be mechanical, pneumatic, or electronic. Some systems have a single-position device, while others have a flexible coupling model that allows small parallel offsets and angular misalignments. Some systems also offer random reset devices.
Torque limiters are designed to protect expensive components from overloaded conditions. Modern machines have a predictable motion and torque, but unexpected forces can exceed their design limits. They can also eliminate physical injury by isolating driving and driven equipment from each other when overload occurs.
Mechanical torque limiters are available in a wide range of sizes and are designed for use in virtually any application. They are also backlash-free and offer superior repeat accuracy. They are ideal for processing different materials, and are suitable for applications such as woodworking.
Electronic torque limiters are less expensive than mechanical devices, and offer a more reliable control mechanism. They can apply pressure to thrust flanges and control the volume of air in the air chamber. They are commonly used in sheet metal processing equipment, printing and converting machines, and industrial robots.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring is a custom-designed component that is used to transfer torque and axial force between mating components. The component can be used as a slip clutch and as a force limiter.
The tolerance ring may be made from metal, such as nickel-copper, spring steel, carbon steel, or copper-beryllium. The material may be heat-treated to provide the desired hardness and durability. The tolerance ring is typically curved to facilitate assembly. The tolerance ring can also be manufactured as an annular band.
The tolerance ring includes a generally cylindrical body. The body may be formed with a slit down the side. The body may also be constructed with one or more rows of projections. A tolerance ring is typically located between the inner component and the outer component. The tolerance ring transfers torque between the inner and outer components.
A tolerance ring may have an apex radius of no less than 1.01 RB. The base radius is measured perpendicularly from the ring’s central axis to the outer surface of the apex.
A tolerance ring may be arranged in a centered or piloted configuration. A centered configuration requires grooves in the bearing housing. A piloted configuration uses a step instead of a groove.
In a two-layer tolerance ring configuration, the first layer may include a plurality of radially extending projections. The second layer may include a smooth, regular surface. The two layers may overlap in some locations. When the layers overlap, the second layer may act as a sleeve around the inner component. The second layer may also act as a diffuser for transmitted force.
Challenge torque limiters
Designed to optimize torque and speed in drive systems, the Challenge torque limiter is available in torque ranges of three to 1090 Nm. Using an array of spring loaded friction discs, Challenge torque limiters are capable of adjusting force to the tune of a small percentage of the total torque. Whether you need a pilot bored unit or a completely custom machined model, Challenge has the expertise and resources to ensure your requirements are met.
In fact, the company has the largest line of torque limiters in the world. These units are capable of supporting shaft diameters ranging from 9mm to 64mm. They are also able to provide reliable overload protection. Having a torque limiter mounted in your machine is the smartest decision you can make.
The company also offers a range of torque limiters that are specifically engineered to address the needs of industry sectors such as automotive, aerospace, and medical. Aside from torque limiters, the company also offers other product solutions such as servo motors, actuators and cylinders, and power transmission systems. The patented R+W torque limiter has a proprietary patented operational principle that can be adjusted to match the application and meet its intended use. They are also available in a variety of torque ranges, sizes, and capacities. They also offer a comprehensive warranty and service program. They have a plethora of applications in industrial robots, conveyor systems, assembly lines, and even printing and converting equipment.
editor by czh 2022-12-17
China Friction Torque Limiter Ffv1-Ffv2 Series Pto Drive Shaft for Agricultural Machines Manufacturer OEM / ODM Auto Parts Tractor Transmission Universal Limiter torque limiter elevator
Product Description
Friction torque limiter FFV1-FFV2 Sequence PTO push shaft for agricultural equipment company OEM / ODM car elements tractor transmission universal limiter
Warning!
Friction clutches may turn out to be scorching in the course of use.
Do not touch!
Preserve the region around the friction clutch very clear of any substance which could capture hearth and keep away from prolonged slipping.
Primary employs and assures:
Be aware: accessible CZPT for anti-clockwise direction of rotation.
The torque limiter is activated when the setting torque exceeds the calibration torque. Throughout the torque CZPT restricting phase,the clutch continues to transmit power. The clutch is beneficial as a basic safety gadget to keep away from load peaks and starting devices with higher rotational inertia. It is suggested to guarantee that the environment benefit is proper to keep away from abnormal heating of the friction discs (inadequate location) or clutch seizing (too much placing).
In depth use for agricultural devices
Ensure: Substantial precision, high use resistance, minimal noise, sleek and regular, high strength.
US $9 / Piece | |
1 Piece (Min. Order) |
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Certification: | ISO9001, CE |
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Warranty: | 1.5 Years, 1 Year Minimum |
Transport Package: | Wooden Case |
Trademark: | EPT |
Origin: | Zhejiang China |
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Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
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US $9 / Piece | |
1 Piece (Min. Order) |
###
Certification: | ISO9001, CE |
---|---|
Warranty: | 1.5 Years, 1 Year Minimum |
Transport Package: | Wooden Case |
Trademark: | EPT |
Origin: | Zhejiang China |
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Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
---|
CZPT Torque Limiter Products
Whether you’re looking for a magnetic torque limiter or a permanent-magnet synchronous limiter, CZPT(r) has a torque limiter solution for you. In addition to these products, we also offer Roller-detent and Challenge torque limiters.
Over-torque limiters
During heavy duty high cycle operations, it’s critical to have the proper equipment for maintaining torque levels. Having the right torque limiters can protect your machine from damage and help to reduce the frequency of downtime and cost of repair.
Torque limiters work to prevent the buildup of rotational energy, which can cause mechanical overloads. The torque limiter system detects the overload and disconnects the drive from the driven components. When the torque level drops below the preset level, the device reengages.
Torque limiters are widely used in industrial and assembly line applications. They are used in manufacturing equipment such as industrial robots and printing and converting machines. They are also used in conveyors and woodworking machines.
There are many types of torque limiters available. The most common are mechanical and hydraulic. The mechanical torque limiters can be installed in a single point or multiple points in the machine. Hydraulic torque limiters are a compact option for accurate torque overload release. They also allow users to set a precise disengagement torque value.
Typically, these devices are adjustable with a single screw. For offset mounted systems, an external bearing may be required. Most quality torque limiters include a bearing between the base of the clutch and the output flange.
Mechanical torque limiters are available in a variety of sizes and designs. They can be used in virtually any application. They provide an integrated mechanical and electrical design.
Magnetic torque limiters
Using Magnetic Torque Limiters will increase the reliability and durability of your equipment. They also help prevent catastrophic failure, which is essential for preventing downtime. They are used in a wide range of applications, including printing and converting machines, woodworking machines, conveyors, and many more.
They are designed to disengage from the driven system when the torque load exceeds the design limit. This protects rotating equipment and machinery from torsional strain and other hazards. They are also designed to provide precise overload protection. Using a torque limiter can protect equipment through its entire life cycle. It may prevent a mechanism from failing or even prevent a workplace accident.
A torque limiter is typically packaged as a shaft coupling. It is also available in other forms, such as friction-plate couplings and magnetic particle couplings. It is also available in many different sizes. It is important to choose a torque limiter that is right for your needs. The design of the torque limiter must match the type of torque load generated.
They are used in a variety of applications, including speed and torque sensors, acceleration sensors, position sensors, and more. They also can be found in various counters, tachogenerators, scales, and measuring devices.
Magnetic torque limiters are lightweight, require no maintenance, and don’t suffer wear and fatigue. They also can be used at any temperature. They have a quick response time, and they can reduce the transmission of torsional vibrations.
Permanent-magnet synchronous torque limiters
Various types of torque limiters are available in the market. These include friction torque limiters, magnetic particle clutch torque limiters, and spring-loaded pawl-spring torque limiters. These devices are used to limit the torque transmitted from an input shaft to an output shaft. These devices reduce the force experienced by the drive train components and thus enhance the reliability of electromechanical actuators. They protect expensive components from damage and physical injury.
In a magnetic particle clutch torque limiter, a magnetic field is generated from current. This field is transmitted to an output shaft through a physical barrier or air gap between the magnetic field lines. Magnetic particles in the assembly lock into chains along the field lines. The torque generated is statically or dynamically set. The torque is proportional to the current passing through the windings.
Friction torque limiters are used in various applications such as robotics. These devices have a radial and axial design. They also utilize sensors to prevent overload. These devices are also used as shaft-to-shaft couplings. The torque density is good and the devices are easy to operate.
Permanent-magnet synchronous torque limiters are another type of torque limiters. This type uses twin discs with mated magnets on their faces. These devices are fast acting and provide quick response. They can also have backlash.
In a permanent-magnet synchronous torque limiter, the magnetic field is generated from an excitation source. This field then interacts with a PM field to generate torque.
Roller-detent torque limiters
Whether you’re working on a manufacturing or processing line, it’s important to be aware of the various types of torque limiters and how they work. They can protect your equipment from overload and damage, and prevent physical injury to personnel. These devices can also be used in industrial robots, assembly lines, printing and converting machines, and conveyors.
Torque limiters can be mechanical, pneumatic, or electronic. Some systems have a single-position device, while others have a flexible coupling model that allows small parallel offsets and angular misalignments. Some systems also offer random reset devices.
Torque limiters are designed to protect expensive components from overloaded conditions. Modern machines have a predictable motion and torque, but unexpected forces can exceed their design limits. They can also eliminate physical injury by isolating driving and driven equipment from each other when overload occurs.
Mechanical torque limiters are available in a wide range of sizes and are designed for use in virtually any application. They are also backlash-free and offer superior repeat accuracy. They are ideal for processing different materials, and are suitable for applications such as woodworking.
Electronic torque limiters are less expensive than mechanical devices, and offer a more reliable control mechanism. They can apply pressure to thrust flanges and control the volume of air in the air chamber. They are commonly used in sheet metal processing equipment, printing and converting machines, and industrial robots.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring is a custom-designed component that is used to transfer torque and axial force between mating components. The component can be used as a slip clutch and as a force limiter.
The tolerance ring may be made from metal, such as nickel-copper, spring steel, carbon steel, or copper-beryllium. The material may be heat-treated to provide the desired hardness and durability. The tolerance ring is typically curved to facilitate assembly. The tolerance ring can also be manufactured as an annular band.
The tolerance ring includes a generally cylindrical body. The body may be formed with a slit down the side. The body may also be constructed with one or more rows of projections. A tolerance ring is typically located between the inner component and the outer component. The tolerance ring transfers torque between the inner and outer components.
A tolerance ring may have an apex radius of no less than 1.01 RB. The base radius is measured perpendicularly from the ring’s central axis to the outer surface of the apex.
A tolerance ring may be arranged in a centered or piloted configuration. A centered configuration requires grooves in the bearing housing. A piloted configuration uses a step instead of a groove.
In a two-layer tolerance ring configuration, the first layer may include a plurality of radially extending projections. The second layer may include a smooth, regular surface. The two layers may overlap in some locations. When the layers overlap, the second layer may act as a sleeve around the inner component. The second layer may also act as a diffuser for transmitted force.
Challenge torque limiters
Designed to optimize torque and speed in drive systems, the Challenge torque limiter is available in torque ranges of three to 1090 Nm. Using an array of spring loaded friction discs, Challenge torque limiters are capable of adjusting force to the tune of a small percentage of the total torque. Whether you need a pilot bored unit or a completely custom machined model, Challenge has the expertise and resources to ensure your requirements are met.
In fact, the company has the largest line of torque limiters in the world. These units are capable of supporting shaft diameters ranging from 9mm to 64mm. They are also able to provide reliable overload protection. Having a torque limiter mounted in your machine is the smartest decision you can make.
The company also offers a range of torque limiters that are specifically engineered to address the needs of industry sectors such as automotive, aerospace, and medical. Aside from torque limiters, the company also offers other product solutions such as servo motors, actuators and cylinders, and power transmission systems. The patented R+W torque limiter has a proprietary patented operational principle that can be adjusted to match the application and meet its intended use. They are also available in a variety of torque ranges, sizes, and capacities. They also offer a comprehensive warranty and service program. They have a plethora of applications in industrial robots, conveyor systems, assembly lines, and even printing and converting equipment.
editor by czh 2022-12-15
China CE Certificate Friction Torque Limiter Different Style Model Drive Propeller Tractor Pto Agricultural Cardan Pto Shaft torque limiter for impact wrench
Product Description
Ce Certification Friction Torque Limiter Different Fashion Model Drive Propeller Tractor Pto Agricultural Cardan Pto Shaft
Energy Get Off Shafts for all programs
A electrical power consider-off or energy takeoff (PTO) is any of a number of techniques for having electrical power from a energy supply, this kind of as a running engine, and transmitting it to an software this sort of as an connected put into action or separate machines.
Most frequently, it is a splined travel shaft set up on a tractor or truck allowing implements with mating fittings to be powered straight by the engine.
Semi-forever mounted electrical power consider-offs can also be discovered on industrial and marine engines. These purposes generally use a drive shaft and bolted joint to transmit electricity to a secondary apply or accent. In the case of a marine software, these kinds of shafts may possibly be used to power fireplace pumps.
We offer substantial-good quality PTO shaft elements and add-ons, including clutches, tubes, and yokes for your tractor and implements, like an substantial variety of pto driveline. Request our pto shaft goods at the very best fee feasible.
What does a electrical power take off do?
Electrical power consider-off (PTO) is a device that transfers an engine’s mechanical energy to an additional piece of gear. A PTO enables the web hosting vitality supply to transmit energy to extra tools that does not have its possess engine or motor. For illustration, a PTO will help to run a jackhammer employing a tractor motor.
What is the difference amongst 540 and a thousand PTO?
When a PTO shaft is turning 540, the ratio have to be modified (geared up or down) to satisfy the demands of the apply, which is generally greater RPM’s than that. Given that a thousand RPM’s is practically double that of 540, there is less “”Gearing Up”” designed in the put into action to do the task necessary.”
If you are looking for a PTO pace reducer visit here
Function | Electrical power transmission |
Use | Tractors and numerous farm implements |
Place of Origin | HangZhou ,ZHangZhoug, China (Mainland) |
Brand name Title | EPT |
Yoke Kind | drive pin/fast release/collar/double press pin/bolt pins/split pins |
Processing Of Yoke | Forging |
Plastic Protect | YWBWYSBS |
Color | Yellowblack |
Series | T sequence L series S series |
Tube Kind | Trianglar/star/lemon |
Processing Of Tube | Chilly drawn |
Spline Type | 1 3/8″ Z6 1 3/8 Z21 1 3/4 Z201 1/8 Z6 1 3/4 Z6 |
Relevant Products
Application:
Firm info:
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
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Samples: |
US$ 38/Piece
1 Piece(Min.Order) |
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###
Function | Power transmission |
Use | Tractors and various farm implements |
Place of Origin | Hangzhou ,Zhejiang, China (Mainland) |
Brand Name | EPT |
Yoke Type | push pin/quick release/collar/double push pin/bolt pins/split pins |
Processing Of Yoke | Forging |
Plastic Cover | YW;BW;YS;BS |
Color | Yellow;black |
Series | T series; L series; S series |
Tube Type | Trianglar/star/lemon |
Processing Of Tube | Cold drawn |
Spline Type | 1 3/8" Z6; 1 3/8 Z21 ;1 3/4 Z20;1 1/8 Z6; 1 3/4 Z6; |
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
Material: | Carbon Steel |
---|---|
Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
###
Samples: |
US$ 38/Piece
1 Piece(Min.Order) |
---|
###
Function | Power transmission |
Use | Tractors and various farm implements |
Place of Origin | Hangzhou ,Zhejiang, China (Mainland) |
Brand Name | EPT |
Yoke Type | push pin/quick release/collar/double push pin/bolt pins/split pins |
Processing Of Yoke | Forging |
Plastic Cover | YW;BW;YS;BS |
Color | Yellow;black |
Series | T series; L series; S series |
Tube Type | Trianglar/star/lemon |
Processing Of Tube | Cold drawn |
Spline Type | 1 3/8" Z6; 1 3/8 Z21 ;1 3/4 Z20;1 1/8 Z6; 1 3/4 Z6; |
CZPT(R) Tolerance Ring For Limiter Torque
Using a limiter torque ring to limit the torque of the motor is an excellent method to maintain the smoothness and efficiency of the engine. It can also help to eliminate wear and tear on the engine due to over-revving or under-revving of the engine.
CZPT(r) Tolerance Ring
CZPT(r) Tolerance Ring is designed to limit limiter torque by providing interference fit between an inner component and an outer component. The tolerance ring is installed between a stator or compressor housing and an inner component, for example, a shaft receivable in a bore in the housing. The tolerance ring is formed of a resilient material such as spring steel.
The tolerance ring may have an outer and an inner circumference. The outer circumference may be smaller than the inner circumference and may be less than 16 mm in diameter. The tolerance ring may be formed from a sheet material. The thickness of the sheet may be less than 0.2 mm.
The tolerance ring may also include a sidewall. The sidewall includes an undeformed portion. The sidewall may be curved to form an annular ring. The tolerance ring may include one or more rows of wave structures. The wave structures may vary in shape and size, and may be located peripherally or radially around the tolerance ring.
The number of wave structures may vary, from less than 10 to more than 35. The number of wave structures may be located at the peripheral, radial, and end regions of the tolerance ring. The wave structures may be identical in size and shape, or may have different physical characteristics. The amount of torque transmitted by the tolerance ring is dependent on the stiffness of the projections. The tolerance ring can act as a force limiter or torque transmitter.
The tolerance ring may be a single-layer ring, or a two-layer ring. The first layer may be a strip or sleeve of resilient material. The second layer may be a smooth, regular surface. The first layer may be radially extending projections, a set of axially spaced protuberances, or a plurality of rounded ridges rising to a radial peak.
CZPT TL
TL series torque converters are a good fit for a variety of applications. These products deliver a slew of benefits including a long service life and a reduced component count. They are available in several configurations including semi-open and enclosed models. They also feature air control to ensure smooth device function. The TL series is also available in multiple torque capacities ranging from a low of 1,500 lb. @ 80 psi to a high of 27,700 lb. @ 80 psi.
The TL series is equipped with several technological feats including a proximity sensor that sends a signal to a torque limiter control valve. This unit also features a single and double air pressure circuit to ensure smooth remote torque adjustment. It also features an o-ring to ensure zero air leakage.
The TL-A Series is available in sixteen models, including two with an impressive 27700 lb. @ 80 psi torque. It’s also worth noting that they can be installed in a variety of applications, including conveyors, sheet metal processing equipment, printing and converting machines and industrial robots. They are also easy to install and remove, making them a great choice for maintenance departments.
The TL-A Series also offers a number of high-end features such as a reversible shaft design and internal springs to ensure complete disengagement. They also include a hard-chrome detent interface that decreases drive-ring wear. The TL-A Series also features a single-flex coupling that delivers high shaft misalignment protection and a double-flex coupling that delivers high torsional rigidity.
TL Series torque converters are a good fit for applications that require torque in the sub-tens of thousands of pounds per square inch. They are also a good choice for industrial automation applications and can be installed in a wide variety of industries, including manufacturing, aerospace and automotive.
IWIS FT series
FT IWIS’s FT-1000 Series aka FT IWIS’s FT t1000 series aka the FT t1000 series aka the TFT-1000 series aka the FT t1000 aka the FT t1000 FT t1000 series aka the FFT1000 series aka the FFT1000 FT t1000 aka the FFT1000 series aka FT t1000 FT t1000 FT t1000?. The FT t1000 series aka the, FT t1000 series aka the, FFT t1000 series aka the, FFT t1000 series aka FT t1000 series aka the, etc.. FT t1000 series aka the,, FFT t1000 series aka FFT t1000 series aka the FFT t1000 series aka the,.. FFT t1000 series aka the,, FT t1000 series aka FFT, FT t1000 series aka FT, FT t1000 series TA t1000 series aka the FFT, FT t1000 series, FT t1000 series aka, FFT t1000 series aka, FFT, FT t1000 series, etc.
TL-IT inline
TL-IT Inline Torque Limiter is a device that allows you to set the torque on your tools at a preset limit, and then allow the tool to run without allowing it to overtighten. This device is designed to work with low RPM power tools. It is available in four colors, and is made in the United States. It has been manufactured to NIST certification standards. It can be used to test power tools, and it is designed to control torquing through the use of a cam-over clutch action. This device also has an air-controlled positioning feature.
The TL-IT Inline Torque Limiter also has a laser marked color coded ID ring to prevent confusion if multiple tools are used. The device is also available in both metric and imperial sizes, and is certified to +/-4% accuracy in one direction.
editor by czh 2022-12-14
Tractor sales made in China – replacement parts – in Diyarbakir Turkey Part Friction Torque Limiter Pto Drive Cardan Shaft Propeller Shaft for Agriculture Machinery Ce Certificate with top quality
We – EPG Team the biggest gearbox & motors , torque limiter couplings and gears manufacturing unit in China with 5 distinct branches. For more particulars: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
EPT ODM Cardan Shaft for Farm Equipment and Agriculture Equipment
1. Electrical power or torque connected to alternating load you require.
two. Cross journal(Universal joint) size which decides torque of a PTO Shaft:
3 Shut all round duration (or cross to cross) of a PTO shaft.
four Tubes or Pipes
FAQ
one. Q: Are your items solid or cast?
A: All of our merchandise are forged.
2. Q: Do you have a CE certification?
A: Indeed, we are CE experienced.
3. Q: What’s the horse electricity of the pto shaft are obtainable?
A: We offer a full assortment of pto shaft, ranging from 16HP-200HP.
4. Q: How many splined specification do you have ?
A: We generate 1 1/8″-Z6, 1 3/8″-Z6, 1 3/4″-Z6, 1 3/8″- Z21, 1 3/4″-Z20, 8X42X48X8 and 8X32X38X6 splines.
5. Q: How about the guarantee?
A: We ensure one particular year guarantee. With quality problems, we will ship you the new merchandise for totally free within next shipment.
six. Q: What is your payment terms?
A: T/T, L/C, D/A, D/P….
seven. Q: What is the supply time?
A: thirty times after obtaining your superior deposit.
eight. Q: What is your MOQ?
A: fifty PCS for each and every kind.
The use of original gear manufacturer’s (OEM) part figures or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating product use and compatibility. Our company and the detailed replacement areas contained herein are not sponsored, authorized, or manufactured by the OBASIC Link Possibly the SHAFT on which the torque limiter is mounted or yet another shaft connected to the SLEEVE (by indicates of sprockets and roller chain, pulleys and belt, or a coupling) can be the enter resource. The torque limiter is able of rotation in both clockwise and counterclockwise directions.EM.